Troubleshooting guide – Aprilaire 5000 User Manual

Page 8

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8

TROUBLESHOOTING GUIDE

PROBLEM

POSSIBLE CAUSE(S)

SOLUTION(S)

Light does not
come on at all after
90 seconds

ON/OFF switch not in ON position

Turn switch ON

Air cleaner not plugged in

Plug in air cleaner

Insufficient current to activate
Model 51 relay

Wrap blower common wire around relay bracket more - see
Figure 14 on page 7 for wire wrapping method

Furnace/air handler not running

Turn blower on by making a heat call or turning Fan ON

Light flashes on
then off quickly

Over current or arcing detected

Ensure components are dry

Excessive humidity - run cooling to lower humidity levels

Ensure that all 9 ionizer wires are held at both ends

Look for foreign object contacting ionizer wires or buss bar

Door not fully installed - ensure door is latched into top and
bottom retainer

Insufficient current to sustain Model
51 relay

Wrap blower common wire around relay bracket more - see
Figure 14 on page 7 for wire wrapping method

Loose connection in outlet junction box
or at furnace/air handler EAC terminal

Check wire nuts, screw terminals and crimped connectors for
loose wires. Use only fully insulated crimped connectors.

Light stays on after
blower stops running

Outlet in which air cleaner is plugged
is continuously live

See Step 1 in Wiring and Start Up section – page 6

Produces an
ozone smell

Outlet in which air cleaner is plugged
is continuously live

See Step 1 in Wiring and Start Up section – page 6

Large crack/hole in media

Replace media

Poor connection between media
ground strip and media

Remove ground strip and reinstall as shown in Figure 11
on page 5

Poor contact between control
electrode and ground contact

Push in control electrode so it fully seats in the ionizer frame –
see Figure 17 on page 9.

Ground contacts not touching
door liner

With the inner assembly installed in the outer housing, bend up
ground contacts (2-media ground contacts, 1-control electrode
ground contact) so they are at least 3/4” higher than the top of
the inner housing. Refer to Figure 11 and Figure 17.

Media ground contacts not
fully installed

Remove ground contacts and reinstall as shown in Figure 11
on page 5

Makes a buzzing
sound or causes TV
interference

Large crack/hole in media

Replace media

Poor connection between media
ground strip and media

Remove ground strip and reinstall as shown in Figure 11
on page 5

Poor contact between control
electrode and ground contact

Push in control electrode so it fully seats in the ionizer frame

Ground contacts not touching
door liner

With the inner assembly installed in the outer housing, bend up
ground contacts (2-media ground contacts, 1-control electrode
ground contact) so they are at least 3/4” higher than the top of
the inner housing. Refer to Figure 11 and Figure 17.

Media ground contacts not
fully installed

Remove ground contacts and reinstall as shown in Figure 11
on page 5

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