Burr King 8000 FilterPak User Manual
Page 2
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DOC 8000-99 REV-A 02/05
2
(including its fluid and sludge contents). Later, after the filters have fully drained, remove the depleted filters from the
bucket and dispose of the filters and their dried contents in a responsible manner.
With ceramic media and most metals the filters will function effectively for at least eight hours of continuous
operation. Note however that the sludge tray may require more frequent cleaning.
Note: Plastic and synthetic media will foam and will require more frequent filter changes than will ceramic media.
This is natural and unavoidable due to the composition of plastic media. Typically the life of filters when plastic
media is used will be less than ½ that of filters when ceramic media is used.
10. Periodically clean out the sludge that will form in the bottom of the FilterPAK. Do not allow the sludge to accumulate
deeper than 1/2-inch in any chamber.
11. Add water and soap to your FilterPAK as required to keep the fluid level at the recommended level. DO NOT RUN
THE PUMPS DRY. Running the pumps dry may damage the pump as it will have inadequate cooling.
12. Dispose of the depleted (filled) filters in a responsible manner. Generally, the filter bags can be disposed
in public landfills when material such as steel, iron, aluminum, and copper are processed: however, you should
consult with your local authorities for specific requirements and instructions in regard to disposal of all waste
materials.
Additional operating and SAFETY instructions for use of your FilterPAK 8000
1. During the first few hours of operation after the installation of new media:
• The drain tube from the vibratory chamber to the FilterPAK 8000 may plug. This is a consequence of the new
media sloughing off edge particles that may not gravitate into the filter bag. Should you observe particles
collecting in the clear drain hose tilt the hose to allow the particles to flow into the FilterPAK 8000. Alternately,
disconnect the hose and allow the particles to escape into a bucket for disposal. Reconnect the hose. If the hose
becomes fully impacted the FilterPAK 8000 will pump dry prematurely and the available fluid will collect in the
vibratory chamber. If this occurs it will be necessary to stopper the chamber before removing the clear drain hose
to prevent spillage. It may also be necessary too forcibly dislodge the hose impaction using a rod or similar device.
• The filter bags may require changing after 4 to 8 hours of operation or less. This is a natural consequence of
“break-in” of the media. Larger, coarser media will create more initial debris than will smaller finer media.
• After media “break-in” change the filter at regular intervals (see previous discussion on page 1). Keeping the
filtration system clean will pay dividends in media life, reduced cycle times, and part cleanliness.
2. Use the sludge tray to frequently remove accumulated sludge from the input chamber of the FilterPAK 8000.
3. Use a 5-gallon bucket or similar container to place exhausted filters into after removal from the FilterPAK 8000. Doing
thus will provide you a handy way to avoid spillage since the exhausted filter will have some liquid trapped, and also
provide a place for the filter to dry in preparation for disposal. It is not uncommon to trap two or three pounds of sludge in
the filter.
4. Pre-mix your water and compounds (soaps) in a separate, clean bucket. Add the fluid to the FilterPAK 8000 (or to the
vibratory chamber) as required. Doing thus will assure that you maintain the proper ratio of compound to water.
5. The FilterPAK 8000 weights over 75 pounds empty and may exceed 200 pounds when filled. AVOID INJURY, DO
NOT ATTEMP TO LIFT THE UNIT WITHOUT MECHANICAL ADVANTAGE. Burr King recommends that
you use a suction device to remove fluids and/or accumulated debris from the FilterPAK 8000. In no case should you
attempt to hand carry the unit in a filled state.
6. DO NOT MODIFY any electrical connection or device without the advice of a competent electrician. The pumps and
connections provided with the FilterPAK 8000 are designed for electrical safety in a wet environment. DO NOT defeat
these design features. FAILURE TO HEED THIS INSTRUCTION MAY CREATE AN ELECTROCUTION
HAZARD.
7. Do not allow the pumps to sit in a layer of collected sludge in the FilterPAK 8000. The sludge will harden over time
and damage the pump. Periodically, take your FilterPAK out of service and thoroughly clean out all sludge from all
chambers. Rinse the pumps in fresh water and inspect them to assure they are working properly. Note that vibratory sludge