AMF Accupan Mini Bun System User Manual
Print recto-verso short, Accupan mini bun system
ACCUPAN MINI
BUN SYSTEM
ACCUPAN MINI
BUN SYSTEM
OPTIONS
SPECIFICATIONS
FEATURES & BENEFITS
ACCUPAN MINI BUN SYSTEM
ACCUPAN MINI BUN SYSTEM
ACCUPAN MINI BUN SYSTEM
HEADQUARTERS
AMF Bakery Systems
2115 West Laburnum Avenue
Richmond, Virginia 23227
1-800-225-3771
or 804-355-7961
FAX : 1-804-342-9724
EUROPEAN OPERATION
West Park Ring Road
Leeds LS16 6QQ England
Tel. : 1132-787110
Fax : 1132-741415
[email protected]
www.amfbakery.com
FOR MORE INFORMATION PLEASE CALL YOUR ACCOUNT MANAGER OR
AMF’s continuing engineering is constantly improving product performance. Consequently machinery specifications are subject to change without notice.
MECHANICAL SPECIFICATIONS
DIMENSIONAL DRAWING
ELECTRICAL SPECIFICATIONS
•
Designed and manufactured in accordance with BISSC standards
•
Heavy duty stainless steel frame for durability
and corrosion resistance
•
Supplied with K-Head volumetric divider
•
Polished stainless steel guards, and flour catch pans
•
Poly slick rounder belt
•
Hinged spiral tunnel rounder bars with gas spring assist
•
Direct drive rounder belt drive
•
Cantilevered rounder frame design for quick belt changes
•
Independently controlled UHMW kicker roller
•
UHMW zig-zag board and lane guides
•
Pneumatic actuated flapper gate dough ball transfer system
•
Stainless steel tubular frame proofer
•
Polished stainless steel underside proofer panels for safety
•
Single action flapper gate controls the drop from the
proofer to the sheeter
•
Punched stainless steel proofer side panels
•
Fixed 6” diameter grooved steel sheeter roller
•
Adjustable 6” diameter smooth sheeter roller with non-stick coating
•
Open design sheeter drive for easy maintenance
•
Cantilevered moulder belt frame design for easy belt access
•
Removable stainless steel flour catch pans under the
moulder belt
•
Synthetic/cotton topped moulder belt for flour retention
and stretch resistance
•
Rotary pan indexer for smooth pan indexing and quick change
index bars for easy product changeover
•
AccuMax Extrusion Divider in lieu of K-Head
•
Stainless steel machine mounted panel in lieu of painted
•
Reverse axis rounder
•
Chilled rounder bed
•
Panel air conditioner
•
3’ infeed pan conveyor extension for hand feed
•
3’ discharge pan conveyor extension
•
UHMW moulder board assemblies
•
Twin roll cutter
•
Pneumatic pulse sifter with linear motion and block-outs
at moulder area (required for moulded products)
•
Pneumatic driven hot dog gates with PLC control for “on the fly¨
adjustment (required for moulded products)
•
Zig-zag vacuum flour reclaim system with stainless steel flour catch
pan with integral design to zig-zag for flour containment and recycling
•
Pan dust collector
•
Multi-Vac four point flour reclaim system
•
Electric Do-Flow
•
Roll imprinters
•
Pan shakers
•
Bun seeders
•
Additional machine manuals
•
Tool kit
•
Spare parts kit
1
Range may be increased with special pistons and/or shafts, and knife adjustment
2
Depending upon dough condition and dough piece size.
Speed may be increase with added options.
The Accupan Mini Bun System is equipped
with one Nema 4 rated operator control station :
•
Tower mounted NEMA 4 rated operator control station on
main electrical panel
Analog control for :
•
Divider speed
•
Rounder belt speed
•
Flapper gate speed
•
Pulse zig-zag flour sifter speed
•
Proofer speed
•
Sheeter roller speed
•
Moulder belt speed
•
Pulse moulder sifter speed (if so equipped)
•
Hot dog gate phasing and speed
•
Rotary pan indexer
•
Flour recovery (if so equipped)
Allen Bradley pushbuttons are located
on both tower and moulder :
•
Two-button start
•
Stop
•
Emergency stop
•
Master relay control
•
Manual speed and gate adjustment
NEMA 4 rated machine-mounted painted
electrical enclosure including:
•
Main disconnect switch
•
Allen Bradley 5/03 PLC control
•
Allen Bradley 160 inverter motor controls
01/2006
Printed in Canada
print recto-verso SHORT
• Designed to meet the market demand for the requirements of entry
level bun and roll producers around the world
• Boasts the latest electronic and mechanical designs coupled
with operating simplicity
Fewer Parts
•
50% fewer parts than the Old style Pan-O-Mat design
resulting in lower maintenance cost and reduced down time
•
Direct drive gearmotors eliminate sprockets, chains, and belts
for reduced maintenance
•
A.C.-controlled variable speed drives eliminate
high-maintenance variable speed sheaves and reduces
set-up time by eliminating
the manual hand-wheel speed adjustment
•
Electronic synchronization between the divider and
proofer eliminates the high maintenance chain or shaft
drive systems
Superior Frame Design
•
Designed and manufactured in accordance
with BISSC standards
•
Corrosion-resistant stainless steel, eliminating the need
for repainting the frame
•
Easy-access frame design with angled surfaces
reduces sanitation costs
•
Compact, for minimal space requirement
User-Friendly Technology
•
Easy operation
•
Diagnostics system
•
“On-the-fly” adjustment capabilities
Designed to fit Your Production requirements
•
The Accupan Mini is 4-across and can produce up to
200 pieces / minute
•
Supplied with a reliable and durable Model K
volumetric divider
•
Extrusion Divider is available as an option
Expandable design
•
Options can be added to this machine to allow for
expansion to 400 pieces / minute in the future
to allow for growth
Pneumatic Flapper Gate Transfer
Accumax Extrusion Divider
K-Head Divider
Hinged Rounder Bar with Gas Spring Assist
User-Friendly Operator Controls
Rotary Pan indexer
Shown with optional equipment
PROOFER
OPER
AT
OR C
O
NTROLS
ELECTRICAL
AC
C
ES
S
A3
8'-5 5/8"
10'-8 5/8"
13'-11"
SMP LENGTH
2'-0"
23'-5 1/8"
9'-5"
30'-4 1/8"
0'-9 7/8"
2'-8"
(MOULDER BEL
T)
3'-2"
(P
AN C
O
NVEY
OR)
5'-2 7/8"
10'-8 5/8"10'-8 5/8"10'-8 5/8"
6'-5 3/8"
3'-5 1/4"
4'-0 1/4"
13'-7 7/8"
3'-5 1/4"
LO
CA
TION OF DUST
CO
LLECTION UNIT T
O
BE DETERMINED BY
CUST
OMER
2'-6"
2'-6"
3'-0"
(HOOD SP
A
CE)
1'-10 1/4"
1'-8 3/4"
6'-4 1/4"
2'-8 1/4"
3'-0"
OPTIONAL PREMIER FL
OUR RECLAIM
K-HEAD
2'-0" APPRO
X
.
AC
C
ES
S
SER
VICE
A4
A5
SHEETER
PA
NNER
BUN DIVIDER
CO
LLECT
O
R
MIST
TO
WER A
CCESS DOORS
PA
N DUST C
O
LLECT
O
R UNIT
FROM
HOOD
PA
NNER HOOD
A6
A
CCUP
A
N SY
STEM
(OPTIONAL)
A2
A1
250 LB
.
HOPPER
ROUNDER T
A
BLE
(OPTIONAL)
DUST C
O
LLECT
O
R
1.50 DIA
KEY 3/8 x 3/8
EURO
DRIVE
KA
67 'C' F
ACE
Accupan Mini
K-Head
Accupan Mini AccuMax
AccuMax
1
1
Divider Type
Scaling Range
Speed Range
Maximum
Troughput
lbs/hr.
1-5
1-5
1,750
2,100
80-200
80-240
2