American Standard 3121.016 Bowl - Manual

730945-100 Rev. C
CHAMPION®4 FLUSHING SYSTEM TEN-YEAR WORRY-FREE DECADE™ LIMITED WARRANTY
For this warranty to become effective, the accompanying warranty registration card and proof of purchase must be completed and
returned to the address on the warranty registration card within 30 days of purchase.
If inspection of this American Standard plumbing product, inclusive of china and all mechanical components, within ten years after its
initial purchase, confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the
product for a similar model.
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this
product should check with a local building or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty
maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance with American Standard's instructions; or if it
has been modified in a manner inconsistent with the product as shipped by American Standard.
This warranty DOES NOT COVER any damage caused by the use of in-tank cleaners.
American Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or
installation, nor shall American Standard be responsible for any other incidental or consequential damages attributable to a
product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some
states or provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to
province, in which case this warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product
was purchased, or that a service request (including a description of the product model and of the defect) be sent to the following address:
- 5 -
In the United States:
American Standard Inc.
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
For residents of the United States, warranty
information may also be obtained by calling
the following toll free number: (800) 442-1902
www.americanstandard-us.com
In Canada:
American Standard
2480 Stanfield Rd.
Mississauga, Ontario
Canada L4Y 1S2
Toll Free: (800) 387-0369
www.americanstandard.ca
In Mexico:
Customer Service Manager
Ideal Standard, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
www.americanstandard.com.mx
Does not flush
Poor or sluggish flush
Toilet leaks
Toilet does not shut off
a. Water supply valve closed.
b. Supply line blocked.
c. Flush valve chain too loose or disconnected.
d. Sand or debris lodged in water control.
a. Bowl water level too low.
b. Supply valve partly closed.
c. Partially clogged trapway and/or drain pipe and/or vent.
d. Supply pressure too low.
e. Flush valve chain too tight, holding flush valve open.
a. Poor supply line connection.
b. Poor bowl to tank/floor connection.
a. Flush valve seal leaking or deformed.
b. Sand or debris lodged in water control.
a. Open valve and allow water to fill tank.
b. Shut off water supply, disconnect supply line and inspect all
gaskets and washers. Reassemble. Also, see Fluidmaster
maintenance. (see Step 14)
c. Readjust chain length as required.
d. Shut off water supply. Remove cap and clean as per Step 14.
a. Check that refill tube is connected to water control and
inserted into tank overflow without being kinked or damaged.
(see Step 13a)
b. Open supply valve fully. Be sure that proper supply tube size
is used.
c. Remove obstruction. Consult a plumber if necessary.
d. Normal supply pressure must be at least 20 psi.
e. Readjust chain length as needed. Review Step 10.
a. Review Step 9 of installation procedure.
b. Review Step 4 through 7 of installation procedure.
a. Clean debris from seal surface. Replace flush valve seal as
needed. (see Step 13)
b. Shut off water supply. Remove cap and clean as per Step 14.
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
1 REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.
b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!
c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.
d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
NOTE: Mounting surface must be clean and level before new toilet is installed!
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide
into place 6" (152 mm) apart and parallel to wall.
3 2
CLOSET FLANGE
CLOSET BOLTS
730945-100 Rev. C
730945-100 Rev. C
730945-100 Rev. C 730945-100 Rev. C
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A m e r i c a n S t a n d a r d I n c .
© A m e r i c a n S t a n d a r d I n c . 2 0 0 7
!
NOTE: Pictures may not exactly define contour of china and components.
WAX RING
SEALANT
5 4
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and
install wax ring evenly around waste flange (horn), with
tapered end of ring facing toilet. Apply a thin bead of
sealant around toilet base.
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange so bolts project
through mounting holes.
b. Loosely install retainer washers and nuts. Side of washers marked "THIS
SIDE UP" must face up!
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INSTALLATION INSTRUCTIONS
CARE AND MAINTENANCE
Skyline Champion®4 2-piece Toilets
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years.
To ensure this product is installed properly, please read these instructions carefully before you begin.
(Certain installations may require professional help.) Also be sure your installation conforms to local codes.
RECOMMENDED TOOLS AND MATERIALS
Putty Knife Regular Screwdriver Adjustable Wrench Sealant
Hacksaw Wax Ring/Gasket Flexible Supply Tube 1/2" Deep Well Nut Driver or
Closet Bolts Tape Measure Carpenters Level Deep Well Socket Wrench
Recommended fitting type for back-to-back installations.
D epending upon your plumbing and venting conditions, the flow from
the Champion in a back-to-back installation may create a vacuum on
the system and draw water from the opposing bowl. The National
Standards Plumbing Code prohibits the use of a cross fitting for
drainage as throw over is possible. The code does approve a
directional "Y" style fitting with proper venting to direct the water
downward and away from the other toilet.
NOTE: BACK-TO-BACK INSTALLATION
CLOSET
BOLT
NUT
TAPERED
WASHER
FLANGE
MANIFOLD INSIDE WATERWAY - DO NOT REMOVE
6
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking motion,
press bowl down fully on wax ring and flange. Alternately
tighten nuts until toilet is firmly seated on floor.
CAUTION:
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b. Install caps on washers.
(If necessary, cut bolt height to size before installing caps.)
c. Smooth off the bead of sealant around base.
Remove excess sealant.
!
CLOSET BOLT
NUT WASHER
BOLT CAP
9a
Before continuing, determine the type of water supply connection you have from the chart below and use the appropriate assembly parts
required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
CAUTION: DO NOT USE
CONE WASHER WITH
PLASTIC SUPPLY LINE.
CAUTION: Overtightening of
LOCK NUT or COUPLING NUT
could result in breakage and
potential flooding.
These parts must be used as
illustrated to insure water-tight
connection. Use of existing coupling
nut may result in water leakage.
Water supply tube or pipe must
extend at least 1/2" inside threaded
shank of valve (does not apply to
flanged tubing).
Use existing
coupling nut
and washer.
Use existing spiral cone
washer. Fluidmaster
cone washer may not
seal completely on
spiral type supply line.
Captive cone
washers already
included. No
additional washers
needed.
METAL/COPPER
FLARED TUBING
METAL FLANGED
TUBING
METAL SPIRAL
TUBING
VINYL/BRAIDED
CONNECTOR
LOCK NUT LOCK NUT LOCK NUT LOCK NUT
COUPLING
NUT
COUPLING
NUT
EXISTING
COUPLING
NUT
COUPLING
NUT
WATER
SHUT-OFF
WATER
SHUT-OFF
WATER
SHUT-OFF
WATER
SHUT-OFF
CONE
WASHER
EXISTING
CONE
WASHER
EXISTING
WASHER
INSTALL TANK
a. Install large rubber gasket over threaded outlet on bottom of tank and lower tank
onto bowl so that tapered end of gasket fits evenly into bowl water inlet opening,
and tank mounting bolts go through mounting holes. Secure with metal
washer/nuts.
b. With tank parallel to wall, alternately tighten hex nuts until tank is snugged down
evenly against bowl surface.
Recommended tool: Deep socket tool included in tank kit.
! CAUTION:
7
8
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
DO NOT OVERTIGHTEN NUTS MORE
THAN REQUIRED FOR A SNUG FIT!
DO NOT SPIN BOLTS WITH SCREWDRIVER
RUBBER
GASKET TANK MTG.
BOLTS PRE-
INSTALLED
WASHER/NUT
CLOSET FLANGE
14
IMPORTANT: Always clear sand
and rust from system. Make sure
water supply is off. Remove valve TOP
by lifting arm and rotating top and arm
1/8 turn counterclockwise, pressing down
slightly on cap.
While holding a container over
the uncapped VALVE to
prevent splashing, turn water
supply on and off a few times.
Leave water supply off.
Replace TOP by engaging lugs and
rotating 1/8 turn clockwise. MAKE
CERTAIN TIP IS TURNED TO THE
LOCKED POSITION. VALVE MAY NOT
TURN ON IF TOP IS NOT FULLY
TURNED TO THE LOCKED POSITION.
For troubleshooting information please contact:
Manufacturer's First Year Fill Valve Warranty:
TROUBLESHOOTING FILL VALVE
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY, repeat Step 14.
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON-USE, it is a signal you are wasting water because:
• The end of the refill tube is inserted into overflow pipe, below water level in tank. Attach refill tube to overflow pipe using "S" clip provided.
• The flush valve is leaking because it's worn, dirty or misaligned (replace seal or flush valve).
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for some time, Fluidmaster
Model 242 Replacement Seal may be needed.
© 2001 Fluidmaster, Inc.
® Registered trademark of Fluidmaster, Inc.
GUARANTEE: This Fluidmaster product is guaranteed to be free from defective materials and workmanship for a period of one year. Units returned to
Fluidmaster will be replaced without charge.
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster shall not be responsible or liable for any damages
caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster, Inc. See next page for American Standard Ten-Year
"Worry-Free Decade" Limited Warranty.
30800 Rancho Viejo Road
San Juan Capistrano, CA 92675
(949) 728-2000 (800) 631-2011
www.fluidmaster.com
REPAIR PARTS LIST
NOTE: "XXX" represents color or trim finish options. Specify when ordering.
Repair parts are determined by toilet tank number which can be found marked inside tank.
PART NO. DESCRIPTION
738922-XXX0A
034783-XXX0A
738565-424-0070A
7301111-0070A
3174.002-0070A
738985-0070A
738570-1010A
738756-0070A
735115-400-XXX
072989-0070A
SKYLINE CHAMPION®4 TRIP LEVER
BOLT CAP KIT (INCL TWO COVERS & WASHERS)
CHAMPION®4 FLUIDMASTER 400A VALVE
CHAMPION®4 FLUSH VALVE SEAL KIT
CHAMPION®4 FLUSH VALVE ASSEMBLY
CHAMPION®4 CLEVIS PIN ASSEMBLY
CHAMPION®4 PVC REFILL TUBE
CHAMPION®4 TANK TO COUPLING KIT #241
SKYLINE CHAMPION®4 TANK COVER
CLIP FOR REFILL TUBE
MODEL A B C D
DIMENSIONS
2067.014 Elongated
Right Height™
2-pc Toilet
2112.014 Round Front
Normal Height
2-pc Toilet
18-1/2"
470mm 16-1/2"
419mm 30-3/8"
772mm 34-3/8"
873mm
16-1/2"
419mm 15-1/4"
387mm 28-3/8"
721mm 33-1/8"
841mm
2219.014 Elongated
Normal Height
2-pc Toilet
18-1/2"
470mm 15-1/4"
387mm 30-3/8"
772mm 33-1/8"
841mm
ROUGHING-IN DIMENSIONS: Right Height™ Elongated Two Piece Toilet
Normal Height Round Front Two Piece Toilet
Normal Height Elongated Two Piece Toilet
FINISHED WALL
19mm ± 6mm
(1 ± 1/4)
B
FINISHED
FLOOR
305mm
(12)
C
C/L OF OUTLET
8
3
m
m
(3
-1
/4
)
235mm
(9-1/4)
A
C/L OF SEAT POST HOLES
140mm (5-1/2 CENTERS)
362mm
(14-1/4)
264mm
(10-3/8)
16mm
(5/8)
D
498mm
(19-5/8)
SUPPLY
AS
REQ'D
254mm
(10)
152mm
(6)
254mm
(10)
356mm
(14)
*
2067.014 Right Height™ Elongated: 3225.016 Bowl and 4077.014 Tank
2112.014 Round Front: 3110.016 Bowl and 4077.014 Tank
2219.014 Elongated: 3121.016 Bowl and 4077.014 Tank
10 9b
ADJUSTMENTS
a. Adjust water level. Water level should be adjusted to level indicated in
tank by adjusting float cup. See Step 11 for water level adjustment method.
IMPORTANT:
b. If bowl fails to siphon, an adjustment may be required with the lift chain.
Simply remove the bead chain from the retainment clip (see Fig. 10A)
and take up slack on the chain, and reinsert on lift rod. Make sure the chain
is not too taught.
With correct washers in
place (see Step 9a),
tighten COUPLING NUT
1/4 turn beyond hand tight.
DO NOT OVERTIGHTEN.
11
1. Turn off water supply and flush toilet to empty tank.
2. Disconnect chain from trip lever by removing hair pin cotter
and clevis pin.
3. Parially lift and support piston bottom with one hand.
4. Remove thumbscrew by turning counter-clockwise.
5. Remove piston top and gasket.
6. Replace gasket with new gasket.
7. Reverse procedure, turn thumbscrew until 2 clicks are felt.
TROUBLE SHOOTING FLUSH VALVE
SEAL REPLACEMENT:
NOTE: DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE.
13 13a
REFILL TUBE REPLACEMENT:
12
When cleaning your toilet, wash it with mild, soapy water, rinse
thoroughly with clear water and dry with a soft cloth.
WARNING:
Do not use in-tank cleaners. These products
can seriously damage fittings in the tank. This damage can
cause leakage and property damage.
American Standard shall not be responsible or liable for
any damage caused by the use of in-tank cleaners.
CARE AND CLEANING
!
Turn on water supply.
Submerge the FLOAT
CUP under the water for
30 seconds. Adjust the
water to desired level by
turning WATER LEVEL
ADJUSTMENT ROD
and moving FLOAT
CUP up or down.
Diagram 1
TANK
LEVER
REFILL
TUBE
TOP ARM NIPPLE
PARTS FOR WATER
CONNECTION
(SEE STEP 9)
CONE WASHER
VALVE
BODY
THREADED
SHANK
SHANK
WASHER
COUPLING NUT
(HAND TIGHT ONLY)
FILL
VALVE
FLOAT
CUP
CRITICAL LEVEL
MARK ("C.L.")
MUST BE
1" ABOVE
OVERFLOW PIPE
ADJUSTABLE
HEIGHT
LOCK NUT
Fig. 10A
WATER LEVEL
ADJUSTMENT
ROD
Locate bottom portion of
hose clip to vent tube at
location as shown.
THUMBSCREW
PISTON TOP
PISTON BOTTOM
GASKET
HAIR PIN
COTTER
LIFT ARM
FIRST