AZEK Lighted Post Cap - Manual

LIGHT INSTALLATION GUIDELINES for
AZEK Premier AZEK Trademark
Page 1
Please read all instructions completely before starting any part of the installation.
Page 1
Tools Required Hardware and Parts
2 Bus Bars Junction box
Top
Housing
Top
Housing
Lens
Lens
PCB
PCB
Bottom
Housing
Bottom
Housing
Transformer
(either 35 watt
or 200 watt)
(20)
Wire nuts
Utility Knife Level Wire Strippers
Drill
Use of Hanger for Wire Snake
Router
Wire Cutters
1. 2.
3.
4.
12 Gauge
wire
1/4
Router Bit
Voltage Meter Tape
Measurer
Island Post Cap Villa™ Post Cap
AZEK Lighting is designed for use with the PREMIER and TRADEMARK Rail products.
The following are samples of lighting layout showing fixture placement and wiring routes. When laying out the wiring for your deck, keep the
following in mind: The following illustrations show various methods for installing both lighted rail and/or lighted post caps.
Layout Overview
(New Construction or Retrofitting with a Pre Assembled Deck)
Power Pack
Post Caps
Layout Overview
Lighted Post Caps
(x10) Illuminated Post Cap
GFI
Transformer
Junction Box
12 Gauge Wire
12 Gauge Wire 12 Gauge Wire 12 Gauge Wire
Spider Layout
The spider potentially requires easy access to the underside
of a deck and thus is more likely in new installations.
The transformer provided should not deliver more than 80%
of its rated wattage. Calculate the total wattage of your
layout using the following values. Villa Post Cap draws 0.53
watts, Island Post Cap draws 2.2 watts.
Example 1: A maximum of 12 lighted Island Post Caps can
be powered using a 35 watt transformer. 35 watts x 80% =
28 watts. 28 watts ÷ 2.2 watts per cap = 12.72 or 12 caps.
Example 2: A maximum of 52 lighted Villa Post Caps can be
powered using a 35 watt transformer. 35 watts x 80% = 28
watts. 28 watts ÷ 0.53 watts per cap = 52.83 or 52 caps.
Spider layout for lighted Post Caps
Island Post Cap
35 Watt Transformer
x 52
Villa Post Cap
35 Watt Transformer
x 12
Example 1 Example 2
• AZEK Lighting may not be suitable for every application and it is the sole
responsibility of the installer to be sure that AZEK Lighting is used for its intended
purpose. Since all installations are unique, it is also the installer’s responsibility to
determine specific requirements in regards to each gate application.
• Building codes vary by locale. Please consult all applicable codes before
beginning project.
• In the case of new deck construction be sure to read entire install guide to
ensure proper planning for lighting prior to deck build.
• Lighting shall not be installed within 10 feet (3 meters) of a pool, hot tub, spa or fountain.
• User must determine which posts will receive power based on rail lengths and
trimmed LED strips for custom sized rails.
• The AZEK Rail Lighting 12 gauge wire can be buried a maximum of 6” for
routing under deck or other obstacles.
• AZEK Rail Lighting components and wire are designed for outdoor use and have
been tested for system performance. AZEK cannot stand behind the product if
non-AZEK wire or other components are substituted.
• WARNING: Electric shock is always possible when working with electricity. This
can cause serious personal injuries or death. Electrical shorts can also cause
fires and property damage. Always make sure the electrical outlet you are
plugging into is grounded.
• Please contact your AZEK dealer to order additional lengths of wire for
connection of the lighting.
• AZEK Building Products recommends that all applications be reviewed by a
licensed architect, engineer, or local building official before installation. If you
have any questions or need further assistance, please call AZEK Customer
Service at 877-ASK-AZEK (877-275-2935) or visit our website at www.azek.com.