Crane Composites Super600 Heavy Duty FRP Corrugated Panels - Manual

G E N E R A L PA N E L I N F O R M AT I O N
FRP - FIBERGLASS REINFORCED PLASTIC PANELS
(Super600 or WeatherGlaze) are translucent laminates
consisting of a uniform mat of high-strength glass fibers
imbedded in organic resin. The resin matrix cures under
heat to a solid material which is lightweight, strong, and
shatter-resistant; with excellent light diffusion
characteristics. Colors are compounded into the resin
before cure, thus making the colors an integral part of the
composite material.
FRP panels are durable, rot-proof, waterproof, and not
harmed by ordinary cleaning solutions. Sequentia
Corrugated panels that are reinforced with glass fibers
(frp, fiberglass reinforced panels) that will expand and
contract up to three times less than PVC and
polycarbonate panels, which provides for a more stable
product in both hot and cold conditions. Panels install
much like corrugated metal and provide the added
benefit of light transmission.
POLYCARBONATE PANELS (POLY 300) contain a
translucent UV resistant film on only one side of each
panel. Each polycarbonate panel is imprinted with the
following: “THIS SIDE OUT”. The side of the panel with
this information should be installed toward the sun or
exterior of the structure it is being used on. The other
side of the panel has little UV resistance and will be
damaged by the harmful rays of the sun.
Polycarbonate panels are not recommended as exterior
privacy walls (which are installed vertically vs. horizontally)
because both sides of the panel can receive direct exposure
to the sun, hence damaging the panel.
PVC PANELS (WeatherTuf ) are an economical option
that performs well in mild climate areas. They are made
of a flexible material that is lightweight and resists
corrosion, cracking and splitting.
STORE PANELS PROPERLY:
While a single panel easily withstands exposure to
sunlight and the elements, a stack of fiberglass panels
will trap heat and moisture, causing clouding to the
panels. To avoid this irreversible effect, panels should be
stored in a dry, shaded, well-ventilated area. Store panels
on edge or on end to shed water. Skids should be
elevated at one end with wood spacers.
Sequentia is a registered trademark of Crane Composites, Inc.
1.800.435.0080 · 815.467.8600 · Fax: 815.467.8666
www.sequentiacorrugated.com
Form 2741 rev.1 (3492) 08/07
MAXIMUM RECOMMENDED SPANS:
The following data is based upon uniform loading of
corrugated FRP panels with a safety factor of 2.5, and
fastened as recommended. In heavy snow areas, Super600
panels are recommended and closer spacing of purlins
should be considered. While panels may not fail under
heavy snow loads, strain at fastening points can cause
slight cracking.
NOTES:
1. Table is based on section properties or actual load
tests (available upon request).
2. Design loads are governed by local building codes.
Consult code authorities for specific loads and stresses.
3. Information is provided as preliminary data for
designers. It should be checked and verified for
use with a duly-licensed engineer or architect.
MINIMUM BEND RADIUS:
(2.67" x 9/16") Flexing the panel to the point of buckling
can cause fracture and rapid deterioration at the fracture
point. Install at ambient temperatures not below 60°F.
PATIO COVER PLANS ELEVATIONS
www.sequentiacorrugated.com
For answers to your questions and
complete product specifications,
visit www.sequentiacorrugated.com
Side Elevation
4 " x 4" Post
Slope
Existing 2x
W a ll F raming
Foundation/Footings (as required)
Min. 3-1/2" Concrete Slab
4 " x 8"
Header
Beam
2 " x 6" Rafters
Corrugated End
Wall Flashing
Steel Bracket
Sequentia Corrugated frp Panels
12 " Pitch 1“ Min. Roof Slope
Front Elevation
Solid Blocking
4 " x 4 " Knee Brace
at Each Post
Extend
Beam
Beyond
Posts
4" x 4" Posts
9‘- 9" Span Between Posts
6‘-8
" M
in. t o Bott
om of Beam
Foundation/Footings (as required)
Min. 3-1/2 " Concrete Slab
4 " x 6 " Header Beam
4 " 4 "
Vertical Filler Strips (side closures) Horizontal Filler Strips (end closures) Sequentia Corrugated frp Panels
(Spaced 24" O.C.)
*C25S - Super600
C25T - Weatherglaze
PVC - WeatherTuf
S E Q U E N T I A PA N E L I N S TA L L AT I O N
These instructions are intended as guidelines for proper
installation procedures. In the use of tools, fasteners,
sealants, and adhesives, follow manufacturer's
recommended procedures.
INSTALLING:
For best protection against prevailing winds and weather,
install panels beginning at leeward end of run and work
to windward.
1. Provide a minimum of one corrugation overlap at sides.
2. Provide 8" end-laps for roofs with pitch of less than 4/12.
Use 6" end-laps for pitches greater than 4/12.
3. Fasten panels through crowns at every second
corrugation. Fasteners with armored Neoprene
washers are recommended. Space fasteners 6" to 8"
on-center along panel edges and 12" to 16" on-center
for intermediate rafters and blocking.
CONSTRUCTION NOTES:
1. To avoid deflection of panels, tighten screws until
washers will not rotate, then tighten one more turn.
2. Avoid excess burrs on drilled or punched holes to
protect Neoprene sealing face.
3. To help insure weathertight roof, apply a small amount of
clear sealer at each hole before installing nails or screws.
RECOMMENDED OVERLAP:
(2.67" x 9/16" ) Overlaps shown will provide best protection
against leakage and air infiltration. Vinyl lap seal and/or
mastic must also be used to achieve effective seal on
side-laps and end-laps.
TYPICAL FASTENERS include aluminum or galvanized
nails or wood screws with Neoprene washers. Fastener
selection is dependent upon type of corrugation and
understructure material used. Panels should be pre-drilled
a minimum of
1/16" larger than fastener diameter.
• #10 x 2" Galvanized “polebarn” screw with 1/2"
armored Neoprene washer.
• 1- 3/4" x .145" Alum. helix nail (screw nail) with Neoprene
washer.
UNDER NO CIRCUMSTANCES should panels be
allowed to support undistributed loads such as the
weight of a human body. Use only approved roof
ladders and planking.
Prevailing Wind Direction
Leeward End
Knee Brace Details
32-1
/2 "
3-1 /2 "
2-1
/8 "
2-1 /8 "
3-1 /2 "
18 "
18 "
45 ˚ Angle cuts at
ends of Braces
Vertical Strip Horizontal Strip
2 " x 6" Solid Blocking 2 " x 6" Solid Blocking
Screw-Type
Fastener
Panel Fasteners
Nail-Type
Fastener
2 " x 6" Rafter
Sequentia Panel
Dia. 5
Dia. 4
2x6 Rafter Details
4" x 6"
Header
Beam
14"
4"
Steel
Bracket*
4" x 4" Post
2" x 6"
Ledger
Board 2" x 2"
Ledger
5" x 1/2" Lag Screws (Spaced 16" O.C.)
* Follow manufacturer’s instructions for installing
Dia. 3
5 " x 1/2"
Lag Screws
= Clear Sealer
CORRUGATED
PROFILE SERIES* MAXIMUM RECOMMENDED ROOF SPANS
10 psf 20 psf 30 psf 40 psf
C25S
C25T
PVC
38"
38"
30" 32"
31"
24" 30"
27"
20" 24"
24"
18"
F R A M I N G A S S E M B LY P R O C E D U R E PAT I O COV E R I N S T R U C T I O N S
Install concrete slab and footings in accordance with local
building code requirements.
Note: Building code requirements and available hardware
styles will vary depending on where you live and the size of
your plan. Make necessary adjustments accordingly. Follow
manufacturer’s instructions for installing anchor brackets.
Assemble ledger board and fasten to existing structure using
5" x 1/2" hex head lag screws. Note: Remove siding from
behind ledger board before installing. See Diagram 4.
Note: Remove siding behind ledger board before mounting
ledger to wall. Lag screws must be installed into framing. Use
appropriate wall anchors on masonry walls. Space fasteners
16" on center as required.
Fasten 4" x 4" posts to concrete slab/footings using approved
steel anchor brackets. Use a 4' level and temporary wood
bracing to hold posts in an upright level position. (Dia.1)
Important: Have someone help lift and hold beam for this
step. With 4" x 4" posts braced securely, fasten the 4" x 6"
beam header to top of posts, using approved steel mounting
brackets. See Diagram 3.
Install permanent knee braces from posts to beam, as building
code requires. Remove temporary bracing. See Diagram 4.
Cut and install rafters according to Diagrams 3. Option:
approved rafter hangers may be used (if not required) in
conjunction with ledger board. Rafters must install parallel.
For ease of assembly, install 2" x 6" solid blocking as suggested
in Diagram 2. Option: blocking can be staggered differently
and/or reduced to 2" x 4"s to suit personal taste.
Nail vertical edge strips to tops of rafters, using 1-1/2"
galvanized nails. Hint: drill pilot holes to prevent splitting.
Determine necessary cuts for horizontal cross strips. Note: Cut
crown profiles to match-up with vertical edge strips. (See
Diagram 5. ) Important: Test-fit the first cut strip, using a short
piece of corrugated panel. When satisfied, use test piece as a
pattern for marking and cutting remaining horizontal pieces.
Cut strips ¼" shorter than needed to allow shifting. Tack
horizontal strips to tops of blocking boards using 1" nails in
recesses between crowns. Continue checking alignment of
strips, using a small strip of corrugated panel.
For easier, neater finishing, paint or stain patio cover framing
before installing corrugated panels onto roof.
Follow corrugated panel installation instructions for
fastening panels to roof framing.
Install corrugated end wall flashing: Place flashing behind
existing siding where possible. Use approved mastic to bond
flashing to masonry walls. WARNING: Do not step or kneel on
corrugated panels without using planks to distribute weight.
1
2
3
4
5
6
7
8
9
10
11
12
PLEASE READ ALL INSTRUCTIONS
BEFORE BEGINNING INSTALLATION.
These guidelines are provided in good faith to help
prevent installation problems caused by common
errors. Crane Composites, Inc. bears no responsibility
for installation actions taken or not taken. There are
many nuances of installation that Crane Composites,
Inc. assumes are general construction knowledge to an
experienced installer; such nuances are not included in
these instructions. Rather, these installation guidelines
are strictly recommendations, not intended to serve as
a step-by-step, foolproof installation checklist. Selection
of an experienced frp installer is the sole responsibility
of the project owner and architect.
If you have any questions about installation
techniques for your particular project, please call:
800.435.0080 or 815.467.8600
Ask for an Inside Sales Representative.
WHEN CUTTING OR DRILLING FRP PANELS, ALWAYS
WEAR PROTECTIVE GLASSES OR GOGGLES AND A
MASK WHICH COVERS THE FACE AND MOUTH.
Skin irritation due to glass fibers may be avoided by
applying a barrier cream to exposed skin areas prior
to working with corrugated panels.
Corrugated Fiberglass Panels install easily with ordinary
tools and may be drilled, sawed, punched, or nailed
without damage.
DO NOT WALK ON PANELS. Observe simple fire
precautions. Similar to wood of equal thickness, fiberglass
panels can be flash-ignited at approximately 650°F.
IMPORTANT: Before beginning this project, be
sure to check your local building codes pertaining
to locating and constructing patio covers; obtain
any permits and inspections that may be required.
WARNING: As required by law, before you dig on
the construction site, have all buried utilities (electric,
gas, water, phone, cable, etc.) located and clearly
marked by a qualified professional.
BUILDING SAFETY MATERIAL LIST
Lumber for 10' x 10' Patio Cover:
(2) . . . . 8' L 4" x 4" . . . . corner posts
(1) . . . . 6' L 4" x 4" . . . . knee braces
(1) . . . . 12' L 4" x 6" . . . . header beam
(1) . . . . 10' L 2" x 6" . . . . ledger board
(1) . . . . 10' L 2" x 2" . . . . ledger
(6) . . . . 10' L 2" x 6" . . . . rafters
(5) . . . . 8' L 2" x 6" . . . . solid blocking
Hardware:
(2) . . . . Steel Brackets . . . . posts to concrete*
(2) . . . . Steel Brackets . . . . beam to posts
(7) . . . . 5" x 1/2 " Hex Lag Screws . . . . ledger board
(7) . . . . 5" x 1/2 " Hex Lag Screws . . . . knee braces
(14) . . . . 1- 1/4 " Flat Washers . . . . use with lag bolts
1 lb . . . . 1" Galvanized Nails . . . . horizontal strips
1 lb . . . . 1- 1/2 " Galv. 4 d Nails . . . . vertical strips
5 lbs . . . . 3- 1/2 " Galv. 16 d Nails . . . . 2x framing
5 lbs . . . . 1- 3/4 " Alum. Helix Nails (Screw Nails). . . . roof panels
Or:
8 lbs . . . . 2" Galv. Polebarn Screws . . . . roof panels
(4) . . . . 36" Alum. Corrugated End Wall Flashing
(5) . . . . 10 oz. Cartridges . . . . clear, panel sealer
Sequentia Corrugated Products:
(5) . . . . 26" W x 10' L Corrugated Roof Panels
(7) . . . . 8' Length . . . . vertical filler strips
(5) . . . . 8' Length . . . . horizontal filler strips
Note: For larger or smaller patio cover plans, add
or subtract materials accordingly.
* Depending upon the bracket style selected,
additional fasteners may be required. Follow
manufacturer’s instructions.
The use of corrosion resistant hardware
is strongly recommended for all areas.
Recommended Tools:
• Hammer
• Carpenter Square
• 4' Level
• Power Circular Saw
• Power Drill and Bits: 1/8" and 3/8"
• Ratchet Wrench with 3/4" Socket
• Caulking Gun
• Screw Gun with #2 Phillip-head Bit
– Needed only if framing is assembled with
screws or roof panels are fastened with screws
Install
Temporary
Bracing
Level Post
to Vertical
Position
5-Panel Coverage Existing
Structure
Existing
Structure
10' x 10' Roof Plan Shown
Top View
Ledger Board
3'
1'- 6"
3'
3'
3'
3'
1'- 6"
1' 1'
24"
O.C. 24"
O.C. 24"
O.C. 24"
O.C. 24"
O.C.
1" Min. Panel
Overhang
on 3 Sides
2" x 6" Rafters
Cut to: 9'-9-1/2"
Header
Beam
Blocking
9 ' t
o C
ent
erline of P
ost
10
' P
anel L
ength
CL
For answers to your questions and
complete product specifications,
visit www.sequentiacorrugated.com
Dia. 1
Dia. 2
1
Read corresponding text at left
for each illustrated point.
5
4
6
2
12
9
7
8
3
11
FRAMING:
Provide purlin for water drainage rafter member at
recommended maximum intervals required for
corrugation selected. See LOAD/SPAN CHART on first
column. CUTTING: Cut fiberglass, PVC, and Polycarbonate
panels using hand or power saws. Saw blade should be
fine-toothed carbide tipped, or safety fabric reinforced
abrasive disc. Face shields and appropriate safety
equipment should be worn. DRILLING: All panels should
be pre-drilled not less than 1-1/2" from panel ends and
holes drilled a minimum of 1/16" larger for fiberglass
panels, and 1/8" larger for PVC and Polycarbonate panels
than the fastener diameter. Panels may be drilled
individually or several at a time.
CLEANING INSTRUCTIONS:
Panels may we washed with either mild detergent-type
cleaners or by steam and high-pressure spray systems.
Apply cleaners with sponge or soft brush and rinse
thoroughly in cold water to eliminate cleaning agent film
build-up. Always follow cleaning agent manufacturer's
instructions. Test small area before applying over entire
surface. Hard water deposits may be removed with a
10% solution of acetic acid in COLD water. Rinse
thoroughly. Panels may be waxed to maintain luster and
beauty. Always follow wax manufacturer’s application
instructions.