Brocks Performance Ultra Clutch Mod Kit GSX-R1000 (07-11) - Manual (Page 3)

Document ID 992703
Brock’s Performance • 4064 E. Patterson Road • Dayton, OH 45430 • Phone: 937-912-0054 • Fax: 937-912-0062
All Brock’s Performance products are designed for closed-course racetrack use ONLY!
For more information on our Warranty and Terms and Conditions: www.BrocksPerformance.com > About Us > Terms and Conditions
For Questions and Comments: www.BrocksPerformance.com > Customer Service > Contact Us or Call the Tech Line 937-912-0054
Page 3 of 4
10. Remove the clutch lifter drive cam (back-torque limiter) and TWO of
the FOUR Wave Spring Washers (Belleville Springs). (The two
remaining Belleville Springs will no longer be required.)
11. Install Brocks Ultra-Mod in place of the back-torque limiter with the
remaining TWO Belleville Springs and the innermost spacer ring
remaining in the stock location.
12. Install the inner hub and Ultra-Mod© assembly onto the input shaft.
(The stake mark must be smooth on the shaft and/or threads. DO NOT
FORCE! )
13. Install the flat washer, spring washer and nut. Torque to 68.5 lb-ft.
(The glove and impact gun trick works here also.)
14. Inspect the inner hub for free spin. (If any abnormal drag is felt, STOP
and try the assembly procedures again.)
15. Install the Brocks Performance clutch pack spacer (Hyperplate) before
re-installing the clutch pack assembly EXACTLY as it was removed. (Begin with Hyperplate; add the stock
flat washer and judder spring. If the judder spring continued to form a cone, the point of the cone would
face TOWARDS the engine; next add the innermost stock fiber (with
larger hole) and then a steel plate.)
16. Continue with the assembly until the last fiber plate remains; ROTATE
this LAST fiber ONLY to align with the short slots in the outer basket
(as described in the service manual)
17. Install the clutch pusher assembly. On the (07-08) models, press with
thumb towards engine to offset creep.
18. Install the pressure plate. (Note: The large spline must mesh with the
slot on the inner hub.)
19. Install the yellow clutch springs and shim adjustable spring tops.
Torque to 7.0 lb-ft.
20. On (09-11) models, perform major and minor adjustment (See free
play adjustment sheet.)
21. Install clutch cover/gasket and torque to 7.0 lb-ft.
**CHECK AND ADJUST FREE PLAY AFTER EVERY 3-4 DEAD STOP LAUNCHES**
LIMITED WARRANTY & LIABILITY DISCLAIMER
Brock Davidson Enterprises, Inc. unconditionally warrants that its parts be free from defects in Materials and Workmanship prior to
installation. However, Brock Davidson Enterprises, Inc. does not make any warranties expressed or implied including without limitation,
warrant to fitness, or Merchantability of any of our products for particular use or purpose due to extreme stress applications to which this
product is subjected. All products are for racetrack use only. Any other use may violate the law. Not all parts are certified for highway use.
Check your local and state laws. Brock Davidson Enterprises disclaims any an all liability for consequential or incidental damages.