Rugged Ridge 3-Inch Bull Bar, Stainless Steel, 07-14 Jeep Wrangler User Manual

Rugged Ridge For the car

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FRONT BULL BAR

2010-12 JEEP WRANGLER 4dr & 2dr

PARTS LIST:

1

3" Bull Bar

2

12-1.75 x 40mm Hex bolts

1

Driver/Left Mounting Bracket

2

12-1.75 x 25mm Hex Bolts

1

Passenger/Right Mounting Bracket

4

12mm x 32mm OD x 3mm Flat Washers

1

Driver/Left Support Bracket

4

12mm Lock Washers

1

Passenger/Right Support Bracket

2

10-1.5mm x 25mm Hex bolts

2

12mm Double Nut plates

4

10mm x 24mm x 2.2mm Flat Washers

2

1/2" x 2” Hex Bolts

2

10mm Lock Washers

2

1/2" Lock Washers

2

10mm Hex Nuts

2

1/2" x 1-1/2" OD x 1/8" Large Flat Washers

PROCEDURE:

1.

REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY. CUTTING IS REQUIRED.

2.

Remove the plastic splash guard, (Figure 1), from under the front bumper and place it on a clean,
stable work surface.

3.

Starting on the driver side, insert (1) 12mm Double Nut Plate, (Figure 2A), into the opening in the
end of the frame crossmember, (Figure 2B). Line up the lower threaded hole in the Nut Plate with
the lower hole in the frame. Select the driver side Mounting Bracket. Bolt the Mounting Bracket to
the side of the crossmember with (1) 12mm x 25mm Hex Bolt, (1) 12mm Flat Washer and (1)
12mm Lock Washer inserted through the lower hole in the Bracket, crossmember and into the
Double Nut Plate, (Figure 3). Leave hardware loose at this time.

4.

Next, select the driver side Support Bracket, (Figure 4A). Bolt the Support Bracket to the upper
hole in the Mounting Bracket with (1) 12mm x 40mm Hex Bolt, (1) 12mm Flat Washer and (1)
12mm Lock Washer inserted through the Support Bracket, the upper hole in the Mounting Bracket,
crossmember and into the upper hole in the Nut Plate, (Figure 4B). Snug but do not tighten the
hardware at this time.

5.

Repeat Steps 3 – 4 for passenger side Mounting Bracket installation.

6.

With help, position the Bull Bar up to the Mounting Brackets. Use the included (2) 1/2" x 2" Hex
Bolts, (2) 1/2" Large Flat Washers and 1/2" Lock Washers to attach the Bull Bar to the Mounting
brackets, (Figure 5). Snug but do not tighten at this time.

Page 1 of 4

1/9/12 (DP)

Driver/Left Mounting
Bracket

Passenger/Right
Mounting Bracket

(2) 12mm Double Nut Plates

Passenger/Right Support Bracket

Driver/Left Support Bracket

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