Rugged Ridge Stainless Steel Header, 3.8L, 07-11 Jeep Wrangler User Manual

09 jk exhaust header kit

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07-09 JK EXHAUST HEADER KIT

17650.53

Contents:
1. Left Exhaust Header (1)
2. Right exhaust header (1)
3. Exhaust manifold gaskets (2)
4. Exhaust manifold bolts (12)
5. Rubber Coated Clamp (1)
6. Spark Plug Wire Boots, Short (5)
7. Spark Plug Wire Boots, Long (1)
8. M8 bolt and nut (1)
9. M8 Washer(2)

Step 1. Disconnect the battery terminals from the
battery and move aside. Remove the battery
hold down clamp. Remove the battery.

IMPORTANT! Please read all instructions completely before installing exhaust headers.

Required Tools:
1. 10 mm wrench
2. 10mm socket
3. 13mm socket
4. 16mm socket
5. 10 " 3/8" drive extension
6. 3/8" drive ratchet
7. 3/8" drive swivel
8. Flat blade screwdriver
9. Gasket Scraper

Step 2. Remove the PCV hose from the filter box.
Remove the air filter cover by unclamping
the cover and removing the hose clamp on
the throttle body. Remove the air filter, and
housing. The housing is held in by three
rubber grommets on the bottom of the box.
A rocking motion may be needed for removal
of the air box.

Step 3. Remove the three nuts and two bolts in
the battery section of the tray.

Step 4. Remove the EVAP solenoid connector and
power junction connector. The red slide tab
will have to be pulled out slightly to remove
connectors. Remove the EVAP solenoid from
the holder by sliding it up off of the tab and
set aside. Remove the junction connector
from the tray and set aside.

Page 1 of 3

REV 12/14.

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