Rugged Ridge Heavy Duty Clutch Linkage Kit, 76-86 Jeep CJ Models User Manual

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16919.30 - H/D Spherical End Clutch Linkage
for 1972 - 1986 CJ5, CJ6, CJ7, CJ8

Contents:

(1) H/D Threaded Push Rod (2) Threaded Rod Ends
(2) Threaded Rod Ends w/Lock Nut (1) Female Rod End
Teflon lined (1) 3" Threaded Spacer Tube

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Step 2: If not already installed, thread male rod
ends onto H/D push rod. Make sure that
the one (loose) non-Teflon lined rod end
is placed on the clutch pedal side. Place
new push rod, with ends, next to the old
push rod and adjust the length to match.
Tighten lock nuts making sure spherical
rod ends are oriented in relation to the
old pushrod. Two additional ends and a
3" Spacer Tube have been supplied for
vehicles equipped with a 1" - 3" body lift.
If needed use supplied ends and spacer
to match needed length. Spacer should
be installed at the bell crank end of rod.

Step 1: Remove old linkage from vehicle. Note
the orientation of the push rod as well
as the way it was mounted to pedal and
bell crank. Slide rod out past the firewall
and frame.

Step 3: Insert the new H/D Push Rod with ends
up through the firewall. Take care to not
rip rubber clutch rod boot.

Step 4: Using the longer supplied bolt attach rod
to clutch pedal. Flat washers are supplied
to allow for spacing from pedal if needed.
Secure with lock washer and hex nut.
Spacing should be about 1/4" or 3 washers
DO NOT TIGHTEN.

Step 5: Attach bell crank rod end using smaller bolt
and space as needed with Flat Washers.
Secure with lock washer and nut.
Adjust Push Rod alignment if needed and
tighten all nuts.

Step 6: Adjustments made after installation will
require the Push Rod to be removed and
adjusted in or out as needed.

3" Body lift

1-2" body lift

Stock

Step 2

Step 2

Step 4

Step 5

Step 5

Installed

Jeep® CJ Heavy Duty Clutch Linkage Kit (Stock - 3" Body Lift)

Please read instructions fully prior to installing the H/D CJ Clutch Linkage Kit (16919.30).
The linkage kit has been designed to be a no drill application for ease of installation. Please
read shop manual for proper pedal adjustment after installing this kit.

Note: All but one bearing ends are Teflon lined. These ends require no lubrication and should be hard
to rotate by hand. This tight fit helps to keep dirt and debris out of the bearing race (self cleaning).

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