Silverline 100A Inverter Arc Welder - Manual (Page 7)

6
GB
6
GB
Unpacking Your Tool
• Carefully unpack and inspect your tool. Fully familiarise yourself with all
its features and functions
• Ensure that all parts of the tool are present and in good condition. If
any parts are missing or damaged, have such parts replaced before
attempting to use this tool
Preparation
Assembling the Welding Mask
1. Insert the Clear Filter (11) into the Filter Surround (13). Place the Tinted
Filter (12) on top of the clear filter
2. Place the filter surround into the Filter Window (16) of the Welding
Mask (15) and rotate the Filter Catches (14) to secure the filter
surround
3. Attach the Welding Mask Handle (19) to the Handle Mounting (17)
using the Welding Mask Fittings (10)
Note: The clear filter acts as a splatter guard and protects the tinted filter
from damage, therefore the tinted filter must be the filter closest to the
operator’s eyes
Note: The handle fits to the inside of the welding mask enclosure, so in use
your hand is partly protected by the welding mask
Connecting the welding cables
IMPORTANT: Only connect the welding cables when the machine is not
connected to the power supply
• Each cable is fitted with a quick-connect plug. Insert the plug into the
correct socket on the welder and turn the plug clockwise to secure in
position
1 Carry Strap
2 On/Off & Current Control Knob
3 Positive Socket
4 Electrode Clamp & Cable
5 Earth Clamp & Cable
6 Negative Socket
7 Overheating Indicator Light
8 Power Indicator Light
9 Welding Gloves
10 Welding Mask Fittings
11 Clear Filter
12 Tinted Filter
13 Filter Surround
14 Filter Catches
15 Welding Mask
16 Filter Window
17 Handle Mounting
18 Electrode Rod Pack
19 Welding Mask Handle
20 Hammer Brush
Product Familiarisation
1. Connect the Electrode Clamp and Cable (4) to the Positive Socket (3)
2. Connect the Earth Clamp and Cable (5) to the Negative Socket (6)
NOTE: These instructions are for configuring the cables for DCEP use.
However, there are electrodes that may need to be connected to the
negative supply (DCEN) for optimum welding performance, depending on
material, material thickness or the type of weld. Check information supplied
by the electrode manufacturer regarding the type and polarity of the
electrode you are using before connecting the welding cables
Connecting to a power supply
This arc welder is supplied pre-fitted with a CEE 7/7 earthed 16A mains
plug suitable for Germany and France, and other countries that adopt the
same CEE 7/4 and 7/5 standards for mains sockets. If you do not have a
suitable socket available compatible with a CEE 7/7 plug it will need to be
replaced by a suitable plug or replacement cable with plug for your country.
Depending on legislation in your country this may require fitting by a
qualified electrician. Alternatively a converter may be available to adapt the
CEE 7/7 plug, but it must be earthed and capable of handling 16A.
Warning: This welder requires a 16A mains connection and is not suitable
for connection to a UK 13A mains socket when used at 100A. For this
reason it is not supplied with a pre-fitted UK converter plug.
Note: For UK use, consult a qualified electrician with regards to installing
a high current socket suitable for a welder that requires 16A. A suitable
16A plug (589694) and socket (571518) are available from your Silverline
stockist, however the socket must be installed by a qualified electrician. It
may be preferable to fit a 32A plug (427717) and socket (457049) to allow
your welder to be upgraded to a more powerful model at a later date.
Do not attempt to use this welder without an earth connection
Do not connect this welder to a mains socket that is not rated to 16A
Do not use an extension cable that is not capable of handling 16A, and
always fully unwind cable
Do not connect the welder mains cable directly into high current circuit
terminals. Always use a plug and socket arrangement so the welder can be
isolated when necessary
• ONLY connect this welder to a power supply capable of providing the
specified voltage
• If connecting to a generator, check the specification of the generator first
WARNING:
• Welders operate at very high current levels at maximum settings: Do not
overload your mains supply
• It may not be possible to use other high current devices at the same
time as a welder if on the same circuit (for example, cooker, microwave,
electric fire etc.)
• If it is not convenient to disconnect other devices on your mains circuit,
keep the welder at lower current settings
• At high current settings, it is possible that the welder may trip a fuse/
MCB in the fusebox/consumer unit. This is unlikely to be a fault with the
welder, but may be an indicator your mains circuit is overloaded.
• If in any doubt, consult an electrician about connecting your welder
Before Use
• Always wear appropriate personal protective equipment for the job at
hand. Use of this machine requires a welding mask, gloves, heat resistant
clothing and, if appropriate, a respirator
• Always ensure there is an appropriate fire extinguisher near to the work
area
• Always inspect your machine for damage or wear. Pay particular
attention to leads and cables. If any damage is found DO NOT USE
• Check that all casings or covers are completely closed and secured
• Position the welder to ensure that it will not move, or tip, in use. Ensure
that there is at least 500mm of clear space around the welder to allow
sufficient ventilation
• Although an arc welder is suitable for welding outside, never use a
welder in rain or any area where it may come in contact with water.
Always use extreme caution when using an arc welder outside and
disconnect from power immediately after use
846386_Z1MANPRO1.indd 6 07/02/2013 14:29