3 design process, 1 operating parameters, An368 – Cirrus Logic AN368 User Manual

Page 9: Output power p, Ac line input voltage v, Channel 1 secondary output voltage v, Channel 2 secondary output voltage v, Channel 1 load current i, Channel 2 load current i, Maximum switching frequency

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AN368

AN368REV2

9

3 Design Process

The design process for a two-stage power converter system can be partitioned into seven circuit blocks (see
Figure 1). The AC line voltage is passed through an electromagnetic interference (EMI) filter to prevent injection of
switching noise from the driver into the power line. The output of the EMI filter is then converted to the desired DC
output by a boost PFC followed by a flyback converter. The second stage is an isolated flyback circuit that requires
a phase synchronizer to control the two-channel output currents. The power converter system includes the Gate Bi-
as, Steady State Supply, and Active Clamp support circuitry.

3.1 Operating Parameters

To initiate the design procedure, a set of operating parameters is required. Operating parameters required for
the analytical process are outlined in the table below. Parameters critical to the overall design, but not
specifically addressed in this document, include EMI compliance, efficiency, form factor, layout, and operating
temperature.

Parameter

Symbol

Output Power

P

OUT

AC Line Input Voltage

V

IN

Channel 1 Secondary Output Voltage

V

CH1

Channel 2 Secondary Output Voltage

V

CH2

Channel 1 Load Current

I

CH1

Channel 2 Load Current

I

CH2

Maximum Switching Frequency

*

F

sw(max)

* Increasing F

sw

may reduce the size of the magnetics but increases switching losses in the FET.

TX1

Z3

L1

L3

R14

R6

R7

R13

R8

R1

Q2

L2

Z2

C23

D7

D2

Q4

Q1

D3

R17

R18

R22

R23

Q5

R21

R27

R5

BR1

F1

R33

D8

R36

CS1630 /31

IAC

FBAUX

BSTOUT

CLAMP

GD

FBSENSE

eOTP

VDD

SOURCE

CY

D2

L

N

AC Mains

D1

R25

R9

R11

R24

D4

BSTAUX

R24

Boost

Gate Bias

Steady State

Supply

Active

Clamp

Second Stage

Flyback

EMI

C11

C17

C12

C5

C9

C11

C6

C1

C4

C13

R3

D6

U2

C10

C8

C15

D5

D

GND

_

Q

V CC

D15

R12

D10

Q3

R2

C16

SGND

GND

GND

IGND

C24

R29

NTC

D9

Phase

Sync

Figure 1. Diagram of CS1630 Design

Driving Two LED Strings in Series

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