Bryant 541A - Manual (Page 12)

START-UP
Compressor crankcase heater must be on for 24 hours
before start-up. To energize the crankcase heater, set the space
thermostat above the ambient temperature so there is no
demand for cooling. Close the field disconnect. Leave the com-
pressor circuit breaker off/open. The crankcase heater is now
energized.
After the heater has been on for 24 hours, the unit can be
started. If no time has elapsed since the preliminary charge
step was completed, it is unnecessary to wait the 24-hour
period.
I. PRELIMINARY CHECKS
1. Ensure that compressor service valves are backseated.
2. Verify that the compressor floats freely on its mounting
springs.
3. Check that electric power supply agrees with unit name-
plate data.
4. Verify that compressor crankcase heater is securely in
place.
5. Check that compressor crankcase heater has been on at
least 24 hours.
6. Check to see if compressor oil level is visible in the sight
glass. If oil level adjustment is required, see the follow-
ing Preliminary Oil Charge section.
7. Recheck for leaks using same procedure as previously
outlined in Pre-Start-Up section, Leak Test and Dehy-
dration, page 10.
8. If any leaks are detected, evacuate and dehydrate as pre-
viously outlined in Pre-Start-Up section, Leak Test and
Dehydration, page 10.
II. PRELIMINARY OIL CHARGE
The compressor is factory charged with oil (see Table 1). When
oil is checked at start-up, it may be necessary to add or re-
move oil to bring it to the proper level. One recommended oil
level adjustment method is as follows:
A. Add Oil
Close suction service valve and pump down crankcase to
2 psig. Wait a few minutes and repeat until pressure re-
mains steady at 2 psig. Remove oil fill plug above the sight
glass, add oil through plug hole, and replace plug. Run com-
pressor for 20 minutes and check oil level.
NOTE: Use only approved compressor oil. Approved sources
are:
Petroleum Specialties Inc. . . . . . . . . . . . . . . . . . . Cryol 150A
Texaco, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . Capella WF-32
Witco Chemical Co. . . . . . . . . . . . . . . . . . . . . . . . Suniso 3GS
Do not use oil that has been drained out, or oil that has been
exposed to atmosphere.
B. Remove Oil
Pump down compressor to 2 psig. Loosen the 1 ⁄
4
-in. pipe plug
at the compressor base and allow the oil to seep out past the
threads of the plug. Retighten plug when level is correct.
NOTE: The crankcase is slightly pressurized. Do not
remove the plug, or the entire oil charge will be lost.
Small amounts of oil can be removed through the oil pump
discharge connection while the compressor is running.
III. START UNIT
Close the field disconnect and set the space thermostats above
ambient temperature so that there is no demand for cooling.
Only the crankcase heaters will be energized.
Next, close the compressor circuit breakers. Place thermo-
stat selector switch at COOL and set space set point below
ambient temperature so that a call for cooling is ensured. If
compressor does not start, set thermostat lower.
NOTE: Do not use circuit breaker to start and stop the com-
pressor except in an emergency.
CAUTION: Never charge liquid into the low-pressure
side of system. Do not overcharge. During charging or
removal of refrigerant, be sure indoor-fan system is
operating.
IV. ADJUST REFRIGERANT CHARGE
NOTE: The remaining start-up procedures and all refriger-
ant charge modifications should be done only under supervi-
sion of a qualified refrigeration mechanic.
With all fans operating, and compressor operating fully loaded,
adjust the refrigerant charge in accordance with the unit charg-
ing charts located on the inside of the control box doors and
in Fig. 12 and 13.
CAUTION: Charge unit on cooling cycle only. If unit
is charged on heating cycle, overcharging may occur.
1. Be sure to use Refrigerant-22.
2. Regulate refrigerant drum valve to maintain suction pres-
sure at 80 psig while charging. Charge with vapor only,
at suction side of unit.
NOTE: Do not depend on sight glass when charging unit. Use
charging chart.
Allow system to operate for 20 minutes. Take temperature
and pressure readings at liquid line service valve and check
values with the charging chart.
Plot point on charging chart. If point is above curve, add charge.
If point is below curve, reduce charge until point falls on line.
Record the final refrigerant charge.
If the sight glass is cloudy, check refrigerant charge again.
Ensure all fans are operating. Also ensure maximum allow-
able liquid lift has not been exceeded. If charged per chart
and if the sight glass is still cloudy, check for a plugged filter
drier or a partially closed solenoid valve. Replace or repair,
as needed.
LEGEND
AFS — Airflow Switch (Sail Switch)
DB
— Defrost Board
HR — Heat Relay
Factory Wiring
Field Wiring
NOTES:
Y 1. Locate YEL wire between on DB and terminal 5 of HR and cut.
2. Splice airflow switch (AFS) (field supplied) contact wires (field pro-
vided) to two ends of cut YEL wire as depicted.
Fig. 11 — Field Wiring for Airflow Switch —
541A120,180/524A-H
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