Maintenance, Carbon brushes, Warning – Bosch 400 Series XPR User Manual

Page 14: Caution

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14

"V" Notch

MAINTENANCE

Preventative maintenance

performed by unautho-

rized personnel may result in misplacing

of internal wires and components which

could cause serious hazard. We recom-

mend that all tool service be performed

by a Dremel™ Service Facility.

To avoid injury from unex-

pected starting or electri-

cal shock, always remove plug from wall

outlet before performing service or clean-

ing.

Carbon Brushes

The brushes in your tool have been engi-

neered for many hours of dependable serv-

ice.
To prepare the brushes for use, run the tool

at full speed for 5 minutes under no load.

This will properly “seat” the brushes, and

extend the life of the tool.
To maintain peak efficiency of the motor,

examine the brushes for wear every 40-50

hours.

Using the tool with worn

brushes will permanently

damage the motor.
Use only original Dremel™ replacement

brushes.’
Inspect the rotary tool brushes after 40-50

hours of use. If the rotary tool runs erratical-

ly, loses power, or makes unusual noises

check the brushes for wear and possible

replacement. Remember: brushes in the

rotary tool are similar to oil in a car; the more

you check/service, the better the perform-

ance.
Follow these steps to check/change the

rotary tool brushes.

1. With the power cord unplugged, place

the tool on a clean surface. Use the tool

wrench to pry up and release the clip on

the brush cover (Figure A).

2. Remove the brushes from the tool by

pulling the shunt and brass clip which

are attached to the brush (Figure B).

NOTE: Be sure to note how the brass clip

slides out of the slot next to the brush pock-

et. Also, note how the detent on brass clip fits

into brush pocket slot, which secures the

brass clip into proper position.

3. Check each brush for wear. If brush is

less than 3/8" long, or if contact end is

rough or pitted, replace the brush.

WARNING

!

WARNING

!

2

4

Removing Brush Cover

Removing/Inspecting Brushes

Installing Brushes

CAUTION

!

A

B

C

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