JBA 40-9013 - Manual

INSTALLATION INSTRUCTIONS
**Inst **Inst **Inst **Inst allation recommendation: allation recommendation: allation recommendation: allation recommendation:
JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop. JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop. JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop. JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.
40-9013
95-00 T 95-00 T 95-00 T 95-00 Toyot oyot oyot oyota T a T a T a Tacoma acoma acoma acoma EC/SB EC/SB EC/SB EC/SB
V8-3.4L V8-3.4L V8-3.4L V8-3.4L Prerunner 4 WD Prerunner 4 WD Prerunner 4 WD Prerunner 4 WD
T T T TOOLS RECOMMENDED: OOLS RECOMMENDED: OOLS RECOMMENDED: OOLS RECOMMENDED:
9/16'' Deep wall socket 9/16'' Deep wall socket 9/16'' Deep wall socket 9/16'' Deep wall socket
12mm socket
12mm socket 12mm socket 12mm socket
'' Deep wall socket '' Deep wall socket '' Deep wall socket '' Deep wall socket
Channel lock pliers Channel lock pliers Channel lock pliers Channel lock pliers
14mm socket
14mm socket 14mm socket 14mm socket
Hack saw or reciprocating saw
Hack saw or reciprocating saw Hack saw or reciprocating saw Hack saw or reciprocating saw
12mm socket
12mm socket 12mm socket 12mm socket
3/8'' drive ratchet
3/8'' drive ratchet 3/8'' drive ratchet 3/8'' drive ratchet
Channel lock pliers
Channel lock pliers Channel lock pliers Channel lock pliers
anti seize
anti seize anti seize anti seize
S
S S Spray lube pray lube pray lube pray lube
rubber mallet rubber mallet rubber mallet rubber mallet
T T T TO O O O ST ST ST START ART ART ART::::
B C B C C C B B
F F F F
Part Part Part Parts List s List s List s List
A. A. A. A. Head pipe Head pipe Head pipe Head pipe 1 1 1 1
B. B. B. B. Muf Muf Muf Muffler fler fler fler, oval , oval , oval , oval 1 1 1 1
C. C. C. C. T T T Tail pipe with tip ail pipe with tip ail pipe with tip ail pipe with tip 1 1 1 1
D. D. D. D. 2-1/2" clamp 1 1 1 1
E. E. E. E. 2-1/2" clamp 1 1 1 1
F F F F.... 8mm x 125 2 2 2 2
A A A A
E E E E
D D D D
2. Disconnect negative battery cable and 2. Disconnect negative battery cable and 2. Disconnect negative battery cable and 2. Disconnect negative battery cable and
allow vehicle exhaust to cool.
allow vehicle exhaust to cool. allow vehicle exhaust to cool. allow vehicle exhaust to cool.
1. Remove and inventory new JBA
exhaust.
exhaust. exhaust. exhaust.
3. With vehicle raised and properly sup- 3. With vehicle raised and properly sup- 3. With vehicle raised and properly sup- 3. With vehicle raised and properly sup-
ported, support muf
ported, support muf ported, support muf ported, support muffler and cut of fler and cut of fler and cut of fler and cut off t f t f t f tail ail ail ail
pipe 4''behind rear of muf pipe 4''behind rear of muf pipe 4''behind rear of muf pipe 4''behind rear of muffler fler fler fler....
See Notes: #1 See Notes: #1 See Notes: #1 See Notes: #1
8. S 8. S 8. S 8. Spray lube on two rear muf pray lube on two rear muf pray lube on two rear muf pray lube on two rear muffler hanger fler hanger fler hanger fler hanger
rods, and remove from lower holes in rub- rods, and remove from lower holes in rub- rods, and remove from lower holes in rub- rods, and remove from lower holes in rub-
ber grommet
ber grommet ber grommet ber grommets using channel lock pliers. s using channel lock pliers. s using channel lock pliers. s using channel lock pliers.
. Using two 8mm x 125 nuts (F),
tighten using 1/2'' socket.
12. Inst 12. Inst 12. Inst 12. Install oxygen sensor gasket and all oxygen sensor gasket and all oxygen sensor gasket and all oxygen sensor gasket and
sensor sensor sensor sensor
13. Inst 13. Inst 13. Inst 13. Install muf all muf all muf all muffler (B) with of fler (B) with of fler (B) with of fler (B) with offset end fset end fset end fset end
forward and down. Slip on 2''. forward and down. Slip on 2''. forward and down. Slip on 2''. forward and down. Slip on 2''.
joint and install two hanger rods into
16. Inst 16. Inst 16. Inst 16. Install t all t all t all tail pipe into rear muf ail pipe into rear muf ail pipe into rear muf ail pipe into rear muffler slip fler slip fler slip fler slip
lower holes in rubber grommet lower holes in rubber grommet lower holes in rubber grommet lower holes in rubber grommets. s. s. s.
4. S 4. S 4. S 4. Spray lube on rear t pray lube on rear t pray lube on rear t pray lube on rear tail pipe hanger ail pipe hanger ail pipe hanger ail pipe hanger
rod, and remove from rubber grommet rod, and remove from rubber grommet rod, and remove from rubber grommet rod, and remove from rubber grommet
using channel lock pliers.
using channel lock pliers. using channel lock pliers. using channel lock pliers.
5. Remove t 5. Remove t 5. Remove t 5. Remove tail pipe from rear of vehicle. ail pipe from rear of vehicle. ail pipe from rear of vehicle. ail pipe from rear of vehicle.
6. Remove oxygen sensor using a 12mm 6. Remove oxygen sensor using a 12mm 6. Remove oxygen sensor using a 12mm 6. Remove oxygen sensor using a 12mm
socket, save gasket.
socket, save gasket. socket, save gasket. socket, save gasket.
all on JBA head
9. 9. 9. 9. Remove muf Remove muf Remove muf Remove muffler assembly fler assembly fler assembly fler assembly, t , t , t , taking aking aking aking
care not to damage flange gasket. care not to damage flange gasket. care not to damage flange gasket. care not to damage flange gasket.
10. Remove flange gasket from stock 10. Remove flange gasket from stock 10. Remove flange gasket from stock 10. Remove flange gasket from stock
head pipe, and inst
head pipe, and inst head pipe, and inst head pipe, and inst
pipe (A).
pipe (A). pipe (A). pipe (A).
all 2 1/2'' clamp (D) over
15. Inst 15. Inst 15. Inst 15. Install t all t all t all tail pipe (C) from rear of ail pipe (C) from rear of ail pipe (C) from rear of ail pipe (C) from rear of
vehicle, and slip rear t vehicle, and slip rear t vehicle, and slip rear t vehicle, and slip rear tail pipe hanger ail pipe hanger ail pipe hanger ail pipe hanger
rod into lower hole in rubber grommet. rod into lower hole in rubber grommet. rod into lower hole in rubber grommet. rod into lower hole in rubber grommet.
14. Support muf 14. Support muf 14. Support muf 14. Support muffler and align straight up fler and align straight up fler and align straight up fler and align straight up
and down. Inst and down. Inst and down. Inst and down. Inst
front muf
front muf front muf front muffler slip joint and tighten com- fler slip joint and tighten com- fler slip joint and tighten com- fler slip joint and tighten com-
pletely using a 9/16'' deep wall socket. pletely using a 9/16'' deep wall socket. pletely using a 9/16'' deep wall socket. pletely using a 9/16'' deep wall socket.
NOTE: NOTE: NOTE: NOTE: Use anti seize on threads of Use anti seize on threads of Use anti seize on threads of Use anti seize on threads of
clamp clamp clamp clamps. See Notes #2 s. See Notes #2 s. See Notes #2 s. See Notes #2
fler 2 1/2''
s. s. s.
17.Inst 17.Inst 17.Inst 17.Install and position rear muf all and position rear muf all and position rear muf all and position rear muf
clamp (E) over slip joint and tighten clamp (E) over slip joint and tighten clamp (E) over slip joint and tighten clamp (E) over slip joint and tighten
completely using a 9/16'' deep socket.
completely using a 9/16'' deep socket. completely using a 9/16'' deep socket. completely using a 9/16'' deep socket.
NOTE: NOTE: NOTE: NOTE: Use anti seize on threads of Use anti seize on threads of Use anti seize on threads of Use anti seize on threads of
clamp. See Notes #2 clamp. See Notes #2 clamp. See Notes #2 clamp. See Notes #2
18. Check exhaust kit for proper clear- 18. Check exhaust kit for proper clear- 18. Check exhaust kit for proper clear- 18. Check exhaust kit for proper clear-
ance, and location of tip.
ance, and location of tip. ance, and location of tip. ance, and location of tip.
19. 19. 19. 19. Af Af Af After inst ter inst ter inst ter installation, it is recommended allation, it is recommended allation, it is recommended allation, it is recommended
that all clamp that all clamp that all clamp that all clamps be retightened. s be retightened. s be retightened. s be retightened.
20. T 20. T 20. T 20. Tack weld all slip connections in ack weld all slip connections in ack weld all slip connections in ack weld all slip connections in
three spot three spot three spot three spot
21. Using a sof 21. Using a sof 21. Using a sof 21. Using a soft cloth, remove all print t cloth, remove all print t cloth, remove all print t cloth, remove all prints s s s
from turnout tip (D). from turnout tip (D). from turnout tip (D). from turnout tip (D).
22. Lower vehicle and reatt 22. Lower vehicle and reatt 22. Lower vehicle and reatt 22. Lower vehicle and reattach the nega- ach the nega- ach the nega- ach the nega-
tive battery cable. tive battery cable. tive battery cable. tive battery cable.
NOTES: NOTES: NOTES: NOTES:
1.If vehicle is lif 1.If vehicle is lif 1.If vehicle is lif 1.If vehicle is lifted with proper vehicle lif ted with proper vehicle lif ted with proper vehicle lif ted with proper vehicle lift, t, t, t,
and sp and sp and sp and spare tire is removed. S are tire is removed. S are tire is removed. S are tire is removed. Step #3 can tep #3 can tep #3 can tep #3 can
be eliminated,and stock exhaust can be be eliminated,and stock exhaust can be be eliminated,and stock exhaust can be be eliminated,and stock exhaust can be
removed in one piece.
removed in one piece. removed in one piece. removed in one piece.
2. If anti seize is not used on threads of
2. If anti seize is not used on threads of 2. If anti seize is not used on threads of 2. If anti seize is not used on threads of
clamp
clamp clamp clamps before tightening, the nut s before tightening, the nut s before tightening, the nut s before tightening, the nuts will gall s will gall s will gall s will gall
and clamp will break. and clamp will break. and clamp will break. and clamp will break.
1. Bolt JBA head pipe (A) to flange
Oxygen
1 1 1 1
using 14mm socket.
using 14mm socket. using 14mm socket. using 14mm socket. NOTE: NOTE: NOTE: NOTE:
sensor flange point sensor flange point sensor flange point sensor flange points inward. s inward. s inward. s inward.
7. 7. 7. 7. With muf With muf With muf With muffler properly supported, fler properly supported, fler properly supported, fler properly supported,
remove two flange bolt remove two flange bolt remove two flange bolt remove two flange bolts in front of muf s in front of muf s in front of muf s in front of muffler fler fler fler
assembly using a 14mm socket. Save assembly using a 14mm socket. Save assembly using a 14mm socket. Save assembly using a 14mm socket. Save
bolt's they will be reused.
bolt's they will be reused. bolt's they will be reused. bolt's they will be reused.
10.17.06