Carraro axle – Gradall 544D (9136-4003) Service Manual User Manual

Page 47

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Form No. 20220

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544D-10 Owner/Operator Manual

16.2

CARRARO AXLE

1. If possible position unit on level ground lower attachment to approximately

one foot from ground, move forward/reverse lever to “Neutral”, apply parking

brake and stop engine.

2. Block all wheels to prevent inadvertent movement.

Figure 16-3

3. Working one side at a time, remove three plugs from differential housing

(located at 12 o’clock, 4 o’clock and 8 o’clock). Put plugs aside.

4. Tighten each release screw revealed by the plugs, lightly until some resistance

is felt.

5. Working carefully, tighten each release screw only 1/2 turn (180°) at a

time, in sequence, until all three screws have been turned approximately

five full turns. Larger turns could cause components to bind and cause brake

failure.

6. Repeat this procedure on other side of differential. Parking brake should be

released.

TO RESTORE PARKING BRAKE

1. Make certain engine is stopped and all wheels are blocked.

2. Loosen each release screw, only 1/2 turn at a time, in sequence, until

each screw has lost contact with guide pin. Back out each screw until it

bottoms out against the stop. Then screw the bolts back in 1/4 turn.

3. Install plugs over each release screw.

4. Repeat procedure on other side of differential. Parking brake should be

restored to operation.

RELEASE

SCREW

(12 o’clock

position)

RELEASE

SCREW

(4 o’clock

position)

RELEASE

SCREW

(8 o’clock

position)

FRONT OF

MACHINE

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