Rubicon Express RE6300 - Manual

RUBICON EXPRESS 3290 MONIER CIR., RANCHO CORDOVA, CA. 95742 916-473-4600
INSTALLATION INSTRUCTIONS FOR:
RE6300 XJ EXTREME DUTY LONG ARM SUSPENSION SYSTEM
***********READ THIS FIRST **********
Congratulations on purchasing the ultimate suspension for the Jeep XJ Cherokee. This instruction sheet is designed to
replace steps 11-13 of our RE6200 5.5” Extreme Duty XJ Suspension instructions until final RE6300 instructions are
complete. Review and understand this instruction sheet and the RE6200 instructions completely before proceeding. The
system includes the same extreme duty upper and lower control arm design as the front of our famous TJ Long Arm
System, plus an extreme duty crossmember specifically designed for the XJ uni-frame. The long arms and crossmember
essentially replace the control arms and drop brackets in the RE6200 system, plus it adds the RE2500 drop pitman arm.
Safety Warning:
Suspension systems or components that enhance the off-road performance of your vehicle may cause it to handle differently, on and off-road, than it did
from the factory. Care must be taken to prevent loss of control or vehicle rollover during sudden maneuvers. Failure to drive the vehicle safely may result
in serious injury or death to driver and passengers. We recommend you always wear your seat belt, drive safely and avoid quick turns and other sudden
maneuvers. Constant maintenance is required to keep your vehicle safe. Thoroughly inspect your vehicle before and after every off-road use.
Installation Warning:
We recommend that certified technicians perform the installations of our products. Attempts to install these products without knowledge or experience
may jeopardize the safety of the vehicle. These instructions only cover the installation of our products and may not include factory procedures for
disassembly and reassembly of factory components. Read instructions from start to finish and be sure all parts are present before disassembling the
vehicle. Included instructions are guidelines only for recommended procedures and in no way are meant to be definitive. Installer is responsible to insure a
safe and controllable vehicle after performing modifications. Do not perform test drives on public roads with partially completed installations. Always
double and triple check your work before use.
RE6300 KIT CONTENTS
RE1141 Gen2 sway bar disconnects
RE1345 Front coil springs
RE1383 Front bump stop extensions
RE1462 Leaf pack w/bushings x 2
RE1515 Rear brake hose
RE1550 Front brake lines
RE1660 Adjustable track bar
RE1665 Track bar frame bracket
RE1670 Track bar frame bracket brace
RE2421 or RE1225 U-bolt kit (2421 = Dana 35/44, 1225 = Chrysler 8.25)
RE2500 Drop pitman arm
RE2700 Extended shackle
RE4000 Front Lower Left Extreme Duty Control Arm w/ hardware
RE4010 Front Lower Right Extreme Duty Control Arm
RE4020 Front, pair Upper Extreme Duty Control Arms w/ hardware
RE9920 XJLA Crossmember Sides (Box 1 of 2)
RE9922 XJLA Crossmember center section (Box 2 of 2)
RE9921 Front sway bar relocation brackets
TYPICAL TOOLS REQUIRED
1-1/8” hole saw, ½” drill & drill bits, angle grinder,
Basic mechanical hand tools, several C-clamps or vise grips, pitman arm puller
Floor jack & jack stands Plasma cutter, or reciprocating saw w/metal cutting blades and Mig Welder
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