Rubicon Express RE6330 - Manual

RUBICON EXPRESS 3290 MONIER CIR., RANCHO CORDOVA, CA. 95742 916-473-4600
INSTALLATION INSTRUCTIONS FOR:
RE6330 XJ EXTREME DUTY LONG ARM UPGRADE
Congratulations on purchasing the ultimate control arm upgrade available for the front of the Jeep XJ Cherokee. This kit is
designed to upgrade our short control arm lifts in the 4.5” – 5.5” range. The kit includes the same extreme duty upper and
lower control arm design as the front of our famous TJ Long Arm System, plus an extreme duty crossmember specifically
designed for the XJ uni-frame.
Safety Warning:
Suspension systems or components that enhance the off-road performance of your vehicle may cause it to handle differently, on and off-road, than it did
from the factory. Care must be taken to prevent loss of control or vehicle rollover during sudden maneuvers. Failure to drive the vehicle safely may result
in serious injury or death to driver and passengers. We recommend you always wear your seat belt, drive safely and avoid quick turns and other sudden
maneuvers. Constant maintenance is required to keep your vehicle safe. Thoroughly inspect your vehicle before and after every off-road use.
Installation Warning:
We recommend that certified technicians perform the installations of our products. Attempts to install these products without knowledge or experience
may jeopardize the safety of the vehicle. These instructions only cover the installation of our products and may not include factory procedures for
disassembly and reassembly of factory components. Read instructions from start to finish and be sure all parts are present before disassembling the
vehicle. Included instructions are guidelines only for recommended procedures and in no way are meant to be definitive. Installer is responsible to insure a
safe and controllable vehicle after performing modifications. Do not perform test drives on public roads with partially completed installations. Always
double and triple check your work before use.
KIT CONTENTS
RE4000 Front Lower Left Extreme Duty Control Arm w/ hardware
RE4010 Front Lower Right Extreme Duty Control Arm
RE4020 Front, pair Upper Extreme Duty Control Arms w/ hardware
RE9920 XJLA Crossmember Sides (Box 1 of 2)
RE9922 XJLA Crossmember Center Section (Box 2 of 2)
TYPICAL TOOLS REQUIRED
1-1/8” hole saw for steel, ½” drill motor & drill bits, angle grinder,
Basic mechanical hand tools, several C-clamps or vise grips
Floor jack & jack stands (2 for the axle, one for the transfer case and another pair for the frame if not using a lift)
Plasma cutter, or reciprocating saw w/metal cutting blades and Mig Welder
PRE INSTALLATION NOTE:
Control arm bushings are pre-lubed during initial assembly at Rubicon Express. As general maintenance the control arm bushings should be
lubed with a silicone base grease as needed. Silicone base grease can be purchased at your local auto parts store.
The Super-flex joints are also pre-lubed during initial assembly at Rubicon Express. As general maintenance the super-flex joints should be
greased as needed and the outer spanner nut tightened on the joint. Any type of grease will work on the Super-flex joints. Spanner nut
tools are available through Rubicon Express (RE3771 & RE3772) if needed for tightening of the joints.
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