Hyline Offroad JK SERIES STANDARD REAR TIRE CARRIER User Manual

Page 4

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T:\Hyline Offroad, LLC\Installation Instructions\JK-21STC\JK-21STC Installation Instructions.doc

Page 4 of 4

REV 3 1/9/2012


Step 8 – Install the 3/8”-24 Thin Hex Nuts onto each Rod End Fitting & Assemble the

Aluminum Connector Rod to End Fittings. Note, the connector rod and end

fittings are machined with right and left hand threads. They can only be

assembled one way. Just start the threads into the connector rod in this step.

(See Figure 7)

Step 9 – With the tailgate in the closed and latched position, you can turn/tighten the

connector rod until the Tire Carrier draws in tight to the plastic alignment

block. You can adjust the alignment block up or down in order for it to align

with the round tube on the Tire Carrier. (See Figure 8 For Proper Tightening)


Step 10 – Tighten 5/16” bolts in Alignment Block & tighten 3/8” thin hex nuts

against the connector rod. This will keep the connector rod from

unthreading. You can also tighten the four Tailgate Bracket

bolts.


Step 11 – Use a Grease Gun with quality White Lithium Grease sold at almost

any automotive or hardware store. While pumping in grease,

continually rotate the tire carrier as far closed and open as possible.

This will help spread the grease evenly throughout the Pivot Pin.

From time to time you will need to re-grease the Pivot Pin. Doing so

will prolong the life of your tire carrier.


***After Driving a couple days, Check All Bolts and Connections

Re-tighten As Necessary***

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[email protected]

. If we choose any one of your pictures to be used on our website, We send you a FREE

Hyline Offroad T-Shirt.

Figure 7

Figure 8

Incorrect Adjustment

Connector Rod Should

Be Tightened

Correct Adjustment

Tightly Seated With

Alignment Block

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