AEM 30-3303 V2 Water Methanol Nozzle and Controller Kit - Manual (Page 7)

Page 7
Progressive Controller Installation
Pin # Description Wire** Color Connection
1 Pump Ground
16
AWG
Orange Connect to ground (black) wire of pump.
2 LED -
20
AWG
Gray Connect to ground (black) wire of external LED.
3 LED +
20
AWG
Violet Connect to positive (red) wire of external LED.
4 Solenoid -
20
AWG
Brown/White
1.5A Low Side output. Connect to optional flow control
solenoid.
5
Boost Safe LS
Out 18
AWG
Green
1.7A Low Side output. Grounded when error condition
exists.
6 Pump Power
16
AWG
Pink Connect to the positive (red) wire of pump.
7 Ground
16
AWG
Black Main ground connection, connect directly to battery ground.
8 Level Switch+
20
AWG
White Connect to the white wire of the fluid tank level sensor*
9 Level Switch-
20
AWG
Brown Connect to the black wire of the fluid tank level sensor*
10 Arm Switch +
20
AWG
Yellow Arms injection system. Connect to a switched 12V source.
11 Empty-Not Used Not Used
12 Power 12V
16
AWG
Red
Main Power Connection, connect directly to positive battery
terminal.
*Note: If fluid tank is equipped with previous generation level sensor, identified by having two black wires, then
pins 8 (white) and 9 (brown) may be connected to either of the two black sensor wires. The polarity is
unimportant.
**Note: If you need to extend the wires to mount the controller use at least 16 AWG wire for the pump and
controller ground circuits and 18 AWG for the remainder.
External LED Install
Find a suitable location in the driver’s line of sight to mount the external LED. Mount the LED
and run the wires to the controller. The LED indicates the operation of the controller. If the
pump is off and there are no errors the LED will be off. If there are no errors and the pump is on
the LED intensity will vary with the pump speed. If there are any errors they will be indicated by
flashing the LED.
Boost Pressure Hose
Using the supplied vacuum tee and rubber hose, tap into a manifold pressure (vacuum/boost)
line.
Pump/Tank Flush
After all wires are hooked up, add water to the tank and with the hose pointed into a container,
press and hold the
“TEST” push button on the controller module. The “TEST” button can be
used to test the system. The pump speed will gradually increase from zero to full speed over 3