Controller install, Progressive controller installation, External led install – AEM 30-3306 V2 Water Methanol HD Controller Kit User Manual

Page 4: Boost pressure hose

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Page 4

Controller Install

The progressive controller is NOT waterproof and should NOT be mounted in the engine bay!
Find a convenient location for the controller

inside the driver’s compartment. The adjustment

knobs should remain in an accessible location but still remain protected from possible water
incursion. If you need to extend the wires to mount the controller use at least 16 AWG wire for
the pump and controller ground circuits and 18 AWG for the remainder. The controller contains
an externally accessible fuse, no additional fuses are required. Use the supplied zip-ties to
mount the controller.

Progressive Controller Installation

Pin #

Description

Wire**

Color

Connection

1

Pump Ground

16

AWG

Orange

Connect to ground (black) wire of pump.

2

LED -

20

AWG

Gray

Connect to ground (black) wire of external LED.

3

LED +

20

AWG

Violet

Connect to positive (red) wire of external LED.

4

Solenoid -

20

AWG

Brown/White

1.5A Low Side output. Connect to optional flow control solenoid.

5

Boost Safe LS Out

18

AWG

Green

1.7A Low Side output. Grounded when error condition exists.

6

Pump Power

16

AWG

Pink

Connect to the positive (red) wire of pump.

7

Ground

16

AWG

Black

Main ground connection, connect directly to battery ground.

8

Level Switch+

20

AWG

White

Connect to the white wire of the fluid tank level sensor*

9

Level Switch-

20

AWG

Brown

Connect to the black wire of the fluid tank level sensor*

10

Arm Switch +

20

AWG

Yellow

Arms injection system. Connect to a switched 12V source.

11

Empty-Not Used

Not Used

12

Power 12V

16

AWG

Red

Main Power Connection, connect directly to positive battery
terminal.

*Note: If fluid tank is equipped with previous generation level sensor, identified by having two black wires, then

pins 8 (white) and 9 (brown) may be connected to either of the two black sensor wires. The polarity is
unimportant.

**Note: If you need to extend the wires to mount the controller use at least 16 AWG wire for the pump and

controller ground circuits and 18 AWG for the remainder.

External LED Install

Find a suitable location in the driver’s line of sight to mount the external LED. Mount the LED
and run the wires to the controller. The LED indicates the operation of the controller. If the
pump is off and there are no errors the LED will be off. If there are no errors and the pump is on
the LED intensity will vary with the pump speed. If there are any errors they will be indicated by
flashing the LED.

Boost Pressure Hose

Using the supplied vacuum tee and rubber hose, tap into a manifold pressure (vacuum/boost)
line.

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