Lull 944E-42 Parts Manual - Manual (Page 5)

TABLE OF CONTENTS
8990462 644E-42,944E-42 5
SECTION 1 - FRAME AND ATTACHING PARTS.............................................................................................................................. 11
FIGURE 1-1. MAIN FRAME COMPONENTS 644E (Prior to SN 0160048717, Excluding 0160045421)........................................ 12
FIGURE 1-2. MAIN FRAME COMPONENTS 944E (Prior to SN 0160041827) .............................................................................. 14
FIGURE 1-3. MAIN FRAME COMPONENTS (644E SN 160048717 to Present, Including 0160045421; 944E SN 160041827 to
Present) .......................................................................................................................................................................................... 18
FIGURE 1-4. ENGINE POD INSTALLATION (644E Prior to SN 0160048717, Excluding 0160045421; 944E Prior to SN
0160041827) .................................................................................................................................................................................. 22
FIGURE 1-5. ENGINE POD INSTALLATION (644E SN 1600408717 to Present, Including 0160045421; 944E SN 160041827 to
Present) .......................................................................................................................................................................................... 24
FIGURE 1-6. FENDER ASSEMBLY ............................................................................................................................................... 28
SECTION 2 - BOOM .......................................................................................................................................................................... 31
FIGURE 2-1. FIRST BOOM SECTION 644E ................................................................................................................................. 32
FIGURE 2-2. FIRST BOOM SECTION 944E ................................................................................................................................. 36
FIGURE 2-3. SECOND BOOM SECTION 644E ............................................................................................................................ 38
FIGURE 2-4. SECOND BOOM SECTION 944E ............................................................................................................................ 40
FIGURE 2-5. THIRD BOOM SECTION 644E ................................................................................................................................. 42
FIGURE 2-6. THIRD BOOM SECTION 944E ................................................................................................................................. 44
FIGURE 2-7. QUICK ATTACH ....................................................................................................................................................... 46
FIGURE 2-8. BOOM EXTEND CHAIN ........................................................................................................................................... 48
FIGURE 2-9. BOOM RETRACT CHAIN ......................................................................................................................................... 50
FIGURE 2-10. TRANSFER CARRIAGE INSTALLATION (644E Prior to SN 0160048717, Excluding 0160045421; 944E Prior to
SN 0160041827)............................................................................................................................................................................. 52
FIGURE 2-11. TRANSFER CARRIAGE INSTALLATION (644E SN 0160048717 to Present, Including 0160045421; 944E SN
0160041827 to Present) ................................................................................................................................................................. 54
SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 57
FIGURE 3-1. BUCKETS ................................................................................................................................................................. 58
FIGURE 3-2. TILT CARRIAGE (644E Prior to SN 0160034164; 944E Prior to SN 0160034158) .................................................. 60
FIGURE 3-3. TILT CARRIAGE (644E SN 0160034164 through 0160051823; 944E SN 0160034158 through 0160051823) ....... 62
FIGURE 3-4. TILT CARRIAGE (644E SN 0160051824 to Present; 944E SN 0160051824 to Present) ......................................... 64
FIGURE 3-5. SIDE TILT CARRIAGE (Prior to SN 0160037794) .................................................................................................... 66
FIGURE 3-6. SIDE TILT CARRIAGE (SN 0160037794 to Present) ............................................................................................... 68
FIGURE 3-7. SWING CARRIAGE (Prior to SN 0160037794) ........................................................................................................ 70
FIGURE 3-8. SWING CARRIAGE (SN 0160037794 to Present) .................................................................................................... 72
FIGURE 3-9. SHEET MATERIAL HANDLER (Prior to SN 0160037794) ....................................................................................... 74
FIGURE 3-10. SHEET MATERIAL HANDLER (SN 0160037794 to Present) ................................................................................. 76
FIGURE 3-11. 3 FT TRUSS BOOM WITH WINCH ........................................................................................................................ 78
FIGURE 3-12. 10 FT TRUSS BOOM WITH WINCH (Prior to SN 0160037794) ............................................................................. 80
FIGURE 3-13. 12 FT TRUSS BOOM WITH WINCH (SN 0160037794 to Present) ........................................................................ 82
FIGURE 3-14. 10 FT TRUSS BOOM (Prior to SN 0160037794) .................................................................................................... 84
FIGURE 3-15. 12 & 15 FT TRUSS BOOM (Prior to SN 0160037794)............................................................................................ 86
FIGURE 3-16. 50 IN SINGLE FORK POSITIONING CARRIAGE ASSEMBLY .............................................................................. 88
FIGURE 3-17. 50 IN DUAL FORK POSITIONING CARRIAGE ASSEMBLY .................................................................................. 90
FIGURE 3-18. FORK MOUNTED LIFTING HOOK ......................................................................................................................... 92
FIGURE 3-19. FORKS .................................................................................................................................................................... 94
FIGURE 3-20. FORK MOUNTED PLATFORM............................................................................................................................... 96
FIGURE 3-21. CONCRETE BUCKET .......................................................................................................................................... 100
FIGURE 3-22. SWEEPER ASSEMBLY ........................................................................................................................................ 102
FIGURE 3-23. GRAPPLE BUCKET .............................................................................................................................................. 104
FIGURE 3-24. FORK PIN LOCK INSTALLATION ........................................................................................................................ 106
FIGURE 3-25. 8 FT STANDARD MAST ....................................................................................................................................... 108
FIGURE 3-26. 50 IN SIDE SHIFT CARRIAGE (644E SN 0160034164 to Present; 944E SN 0160034158 to Present) ............... 112
SECTION 4 - ENGINE AND ATTACHING PARTS .......................................................................................................................... 115
FIGURE 4-1. ENGINE INSTALLATION (644E Prior to SN 0160048717, Excluding 01600045421; 944E Prior to SN 0160041827,
Including 0160041849) ................................................................................................................................................................. 116
FIGURE 4-2. ENGINE INSTALLATION (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160041827 to
Present) ........................................................................................................................................................................................ 120
FIGURE 4-3. ENGINE (SN 0160041827 through 0160044164) ................................................................................................... 124
FIGURE 4-4. ENGINE (SN 0160044254 through 0160049550) ................................................................................................... 126
FIGURE 4-5. ENGINE (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160049678 to Present) ............... 128