Mountain Off Road SB7686-1 - Manual (Page 2)

STEP 3: The steering shaft will need to be extended to reach the steering box after the box has been
moved forward. The shaft is telescoping from the factory (so it can collapse in case of a collision). To make it gain
length or extend the two halves must have the plastic locking device removed. The plastic must be melted out by
heating the shafts. If you choose this method, remove the entire shaft from the Jeep. Use a torch and slightly heat
the two halves until the plastic is melted out and the two shafts will slide apart. Do this in a well ventilated area
cause the melting plastic produces toxic fumes. Clean them with a wire brush, and paint them. Do not reinstall the
steering shaft at this time. ( SEE Note for Figure 7)
STEP 4:
The inside lip on the crossmember will need to have a section removed to allow the steering box
to be moved forward.( see figure 1& 2). The brake line for the PS caliper is located behind this crossmember so
move it out of the way before you begin cutting. Be very careful that you do not damage the brake line or radiator
when cutting. After the crossmember has been cut we recommend cleaning the edges so there are no sharp
edges. We opted to weld in a piece of cold roll material to strengthen the crossmember after it had been cut. (see
figure 3 )
STEP 5 :
Locate the ¼" bracket to box spacer, 1-½" bolt, flat washer and lock washer. Put the lockwasher,
and flat washer onto this bolt and insert through the hole on the bracket that is labeled #1 in (figure 5), with the
flat edge of the spacer facing the bracket. See figure 6 . (Note that the spacer goes on the opposite side of the
bracket from the washers). We recommend a dab of thread locking compound (Lock-Tight) be placed on all of the
mounting bolts. Now loosely thread the bolt into the hole of the steering box. Now all remaining box to bracket
bolts and spacers can be assembled in the same manner. Pay careful attention to assure that the flat side of the
spacers are facing the bracket. Once all four bolts are in, torque to approximately 45 ft/lbs.
STEP 6 :
This step will be much easier with someone to assist in holding up the bracket while the bolts are
started. Lift assembly into position and align top two holes on the bracket with the existing holes in crossmember.
Loosely start both 1" bolts with flat and lock washers from the top. Tighten these bolts down to finger tight only
(these should not be tightened until all other bolts and spacers are in place.) Place remaining spacer (bracket to
frame) between frame and bracket aligned with the rearmost hole. Front two holes of bracket should be aligned
over the shackle mount (or Shackle Reversal System front pivot bracket). Insert 1-½" bolts using flat and lock
washers through all three holes and finger tighten. Tighten bolts through crossmember first and then bolts through
the frame. Torque bolts on crossmember to 45 ft/lbs. and bolts on frame to 35 ft/lbs. Reinstall the steering shaft.
Final Notes:
Start vehicle and turn wheels lock to lock several times to check for any signs of binding or un-
usual noises. Torque on all bolts should be checked after the first few hours of use and then periodically after that.
Figure 1 Figure 2 Figure 3
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