Synergy 5019 - Jeep JK Thru Coil Front Air Bump Kit - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
5019 JK FRONT AIR BUMP KIT (THRU COIL)
GENERAL NOTES:

These instructions are also available on our website; www.synergymfg.com. Check the website before
you begin for any updated instructions and additional photos for your reference.

This is a weld on kit and should be installed by an experienced welder.

We recommend installing one side at a time so that the opposing side can be used for reference
measurements.

This kit sets the collapsed bump stop location at the factory metal on metal contact point, therefore all
bump stop spacing will be done at the axle side of the suspension.

This kit is designed to use a 2.0” stroke FOX-983-02-091 air bump. Other air bumps will not be
compatible without windshield washer bottle modification or removal.

Plastic inner fender wells will require trimming after installation of air bumps.

Disconnect the ground cable from the battery prior to welding as to prevent electrical damage to the
vehicle.

DISCLAIMER: Air Bumps make noise. When air bumps engage on their strike pads, there will be an
audible clunking sound that will be heard by cabin occupants.
PARTS LIST:

5019-01 JK Front Air Bump Kit (Thru Coil)
 (2) 501901-01 JK Air Bump Kit, Front Gusset
 (2) 501901-02 JK Air Bump Kit, Shock Tower Gusset
 (2) 501902-01 JK Front Air Bump Can
Parts / Tools Needed to complete installation:

Basic simple hand tools.

Quality Jack and Jack Stands

Metal cutting tool. Any of the following will suffice:
o
4-1/2” Angle Grinder with cut off wheel, or pneumatic powered cut off tool.
o
Sawzall
o
Cutting Torch
o
Plasma cutter

Welding machine; MIG is preferred, but TIG or stick are acceptable.
APPROXIMATE INSTALL TIME: 3-4 HOURS