Synergy 8259-02 - Jeep XJ Sway Bar Link Disconnect Kit - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
8259-02 XJ SWAY BAR LINK KIT – FRAME SIDE DISCONNECT
BRACKETS
GENERAL NOTES:

These instructions are also available on our website; www.synergymfg.com. Check the website before
you begin for any updated instructions and additional photos for your reference.

NOTE – This kit is designed to be used in conjunction with 8259 XJ Front Sway Bar Link Kit.
PARTS LIST:

8259–02 XJ SWAY BAR LINK FRAME MOUNT BRACKETS
 (2) 8259-02 Front Sway Bar Link Frame Disconnect Bracket
 (3) 7/16-14 x 1.0” long hex head bolt
 (1) 7/16-14 x 1.5” long hex head bolt
 (8) 7/16” flat washer
 (4) 7/16-14 nylock nut
 (2) 807701 Sway Bar Disconnect Stud
 (2) ½” Gr8 Flat Washer
 (2) ½-20 UNF Stover Nut
Parts / Tools Needed to complete installation:

Basic simple hand tools.

Anti-seize, chassis grease

4-1/2” angle grinder or 3” air sander for slight material removal.

Quality drill and 7/16” metal cutting drill bit.
INSTALLATION:
1) Installation can be done with the vehicle sitting on the ground, under its own weight.
2) First, prepare the disconnect brackets for installation. Install the disconnect pins onto the bracket as
shown. Use a washer under the nut and orient the stud as shown on the bracket below.