Smittybilt 886151 Easy Install Billet Grille - Manual

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Smittybilt, 1600 Walnut Parkway, Rancho Dominguez, CA 90220
Installation Instructions
Easy Install Billet Grille (Part # 886151)
2004-2007 Ford F150 Honeycomb
Overlay/Cut-Cut
NOTE: Carefully read entire instructions thoroughly before attempting
to assemble and/or install this product.
INCLUDED COMPONENTS
TOOLS REQUIRED
- Phillips Screw Driver
- 4mm Wrench
- Hacksaw
- Grinder
1 – Billet Grille 6 - #10 x 5/8” Sheet Metal Screws
6 – “L” Brackets 6 - #10 Flat Washers
6 – M4 x 15mm Phillips Screws 6 – 60mm Metal Plates
6 – M4 Lock Nuts 6 – M4 x 40mm Phillips Screws
6 – Tinnerman Clips
OVERLAY INSTALLATION INSTRUCTIONS
1. Inspect product and check components with items listed above.
M4 x 40mm Screw,
Metal Plate, and
Lock Nut
2. Open hood and remove grille shell as per manufacturer instructions.
3. Cover the top, sides, and lower horizontal bars with masking tape to
protect the finish. Place the grille shell on a clean working area.
4. Remove logo from grille shell and position Billet Grille onto grille shell
cavity.
5. Loosely attach Billet Grille by holding 60mm Metal Plate behind factory
grille shell and inserting M4 x 40mm Phillips Screw (from the front)
through the Billet Grille hole and Metal Plate, secure it with Lock Nut
provided (Figure 1).
6. Once the Billet Grille is loosely attach, center it and tighten all Bolts at
the same rate.
Figure 1
CUT OUT INSTALLATION INSTRUCTIONS
7. Follow Steps 1-3 to start the cut out installation.
8. Using a hacksaw or a rotary disc carefully cut out the honeycomb as close as possible without damaging the
horizontal bars or the vertical sides (Figure 2). NOTE: Always wear eye protection & gloves when using power
tools.
9. Carefully grind any protruding edges remaining from the honeycomb.
10. Attach “L” Brackets to Billet Grille using the M4 x 15mm Phillips Screws. Carefully position Billet Grille onto the
cavity of the grille shell.
11. Mark the drilling location through the hole on the “L” Bracket onto the grille shell (Figure 3).
12. Remove Billet Grille and set aside. Drill a 5/32” hole on each marked location.
13. Reposition Billet Grille onto grille shell and loosely attach “L” Brackets (Figure 4).
14. Once the Billet Grille is loosely attach, center Billet Grille and tighten all Bolts at the same rate.
15. Make sure the Billet Grille is properly aligned and securely fastened, then reinstall the grille shell with original
fasteners.
Mark drilling
location
#10 Sheet Metal Screw
w/ Tinnerman Clip
M4 x 15mm Screws
and M4 Lock Nut
Figure 2 Figure 3 Figure 4