Document Outline

• Table of Contents
  • Chapter 1. Introduction
    • Aerial Platform Features 1-1
    • Options 1-1
    • Operator™s Manual 1-1
      • Safety Alerts 1-1
      • Notes 1-2
    • Operation 1-2
    • Maintenance 1-2
    • Manual of Responsibilities 1-2
    • Additional Information 1-2
  • Chapter 2. Specifications
    • Component Identification 2-1
    • Working Envelope 2-2
    • General Specifications 2-3
    • En gine Specifications 2-4
      • En gine Oil Viscosity 2-4
  • Chapter 3. Safety
    • Electrocution Hazards 3-1
      • Minimum Safe Approach Distance 3-1
    • Prestart Inspection 3-2
    • Work Place Inspection and Practices 3-2
    • Operation 3-2
    • Tip-Over and Falling Hazards 3-2
    • Electrical System 3-3
    • Hydraulic System 3-3
    • Engine and Fuel Handling Precautions 3-3
    • Placards and Decals 3-4
  • Chapter 4. Safety Devices
    • Emergency Stop Controls 4-1
    • Emergency Power System 4-1
    • Emergency Lowering Knob 4-1
    • Ground Controls Switch 4-2
    • Platform Foot Switch 4-2
    • Guardrails 4-2
    • Lanyard Anchors 4-2
    • Ground Fault Circuit Interrupter 4-2
    • Tilt Alarm 4-2
    • Engine Protection Systems 4-2
      • High Engine Temperature Alarm 4-3
      • Low Oil Pressure Alarm 4-3
    • Horn 4-3
    • Drive Motion Alarm 4-3
    • Flashing Light 4-3
    • Driving Lights 4-3
    • Platform Work Lights 4-3
  • Chapter 5. Gauges and Displays
    • Hour Meter 5-1
    • Engine Temperature Gauge 5-1
    • Ammeter 5-1
    • Engine Air Filter Gauge 5-1
    • Fuel 5-1
    • Engine Oil 5-2
    • Hydraulic Fluid Filter Gauge 5-2
    • Fluid Level and Temperature Gauge 5-2
  • Chapter 6. Controls
    • Battery Disconnect Switch 6-1
    • Lower Controls 6-1
      • Start Switch 6-1
      • Emergency Stop Switch 6-1
      • Controls Switch 6-1
      • Ground Controls Switch 6-1
      • Rotation Switch 6-2
      • Boom Elevation Switch 6-2
      • Boom Switch 6-2
      • Platform Level Switch 6-2
      • Platform Rotator Switch 6-2
      • Engine/Emergency Power Switch 6-2
      • Throttle Switch 6-2
      • Fuel Switch 6-2
    • Circuit Breaker Reset Buttons 6-2
    • Upper Controls 6-3
      • Anti-Restart Master Switch 6-3
      • Emergency Stop Button 6-3
      • Speed Knob 6-3
      • Swing Switch 6-3
      • Boom Up/Down Switch 6-3
      • Boom Extend/Retract Switch 6-4
      • Level Switch 6-4
      • Steer Switch 6-4
      • Drive Joystick 6-4
      • Drive Range Switch 6-4
      • Engine/Emergency Power Switch 6-4
      • Throt tle Switch 6-4
      • Plat form Ro ta tor Switch 6-4
      • Horn But ton 6-4
    • Platform Foot Switch 6-4
    • Machine/Generator Switch 6-5
    • Dual Fuel 6-5
    • Driving and Platform Work Lights 6-5
  • Chap ter 7. Prestart Inspection
    • Operator™s Manual 7-1
    • Engine 7-1
      • Oil Level 7-1
      • Coolant 7-1
      • Radiator 7-1
      • Fuel Tank 7-2
      • Fuel Line 7-2
      • Air Filter 7-2
      • Charging System 7-2
      • Cold Weather Start KitŠBlock Heater 7-3
    • Electrical System 7-3
      • Emergency Power Battery 7-3
      • Battery Fluid Level 7-3
      • Battery Terminals 7-3
      • Cables and Wiring Harness 7-3
    • Hydraulic System 7-4
      • Fluid Level 7-4
      • Fluid Filter 7-4
      • Hoses, Tubes, and Fittings 7-4
    • Tires and Wheels 7-4
      • Air Filled 7-5
      • Foam Filled 7-5
    • Lower Control Station 7-5
      • Operating Controls 7-5
      • Emergency Stop 7-5
      • Emergency Power 7-5
    • Emergency Lowering 7-6
    • Level Sensor 7-6
    • Flashing Light 7-6
    • Sandblast Protection Kit 7-6
    • Structures 7-7
      • Weldments 7-7
      • Slide Pads 7-7
      • Fasteners 7-7
    • Upper Control Station 7-7
      • Guard rail Sys tem 7-7
      • Lanyard Anchors 7-8
      • Operating Controls 7-8
      • Emergency Stop 7-8
      • Emergency Power 7-8
      • Horn 7-8
      • Electrical Power Outlet 7-8
      • Drive Motion Alarm 7-9
      • Driving and Work Lights 7-9
      • Platform Control Cover 7-9
    • Tow Kit 7-9
    • Placards and Decals 7-9
    • Prestart Inspection Check List 7-13
  • Chapter 8. Operation
    • Cold Weather Start-Up 8-1
      • Engine Cold Weather Start Kit 8-1
        • FordŠBlock Heater 8-1
        • DeutzŠManifold Preheater 8-1
      • Hydraulic System Cold Weather Warm-Up 8-1
    • Preparing for Operation 8-2
    • Lower Controls 8-2
    • Upper Controls 8-2
      • Boom Operation 8-2
      • Driving and Steering 8-3
        • Drive Speeds 8-3
    • Four-Wheel Drive 8-4
    • Electrical Power Outlet 8-4
    • AC Generator 8-4
    • Dual Fuel 8-4
    • Driving Lights 8-4
    • Platform Work Lights 8-5
  • Chapter 9. Stowing and Transporting
    • Stowing 9-1
    • Transporting 9-1
      • Driving 9-1
      • Winching 9-2
      • Hoisting 9-2
      • Securing for Transport 9-3
  • Chapter 10. Emergency Operation
    • Emergency Power System 10-1
      • Lower Controls 10-1
      • Upper Controls 10-1
    • Emergency Lowering 10-2
    • Towing 10-2
  • Chapter 11. Troubleshooting
    • Trou ble shooting Chart 11-1
  • Appendix A. Glossary
• Index
  • A
    • additional information, 1-2
    • ambient air temperature operating range, 2-3
    • American National Standards Institute
      • (ANSI), 1-1, 3-1
    • ammeter, 5-1, 7-2
    • ANSI/NFPA 505, 3-2
  • B
    • batteries, 2-3, 7-3
      • cable ends, 7-3
      • charging, 3-3, 7-2
      • disconnect switch, 6-1, 7-5, 8-2, 9-1, 10-1
      • distilled water, 7-3
      • terminals, 7-3
      • water level, 7-3
    • boom elevation switch, 6-2
    • boom extend/retract switch, 6-4
    • boom speed control knob, 6-3
    • boom switch, 6-2
    • boom up/down switch, 6-3
  • C
    • cables and wiring harness, 7-3
    • Canadian Standards Association
      • (CSA), 1-1
    • cold weather start kit, 7-3, 8-1
      • DeutzŠmanifold preheater, 8-1
      • FordŠblock heater, 8-1
    • cold weather start-up
      • engine, 8-1
      • hydraulic system, 8-1
    • component identification, 2-1
    • control selector switch, 6-1, 8-2
  • D
    • drive motion alarm, 4-3, 7-9
    • drive range switch, 6-4
    • drive speed, 2-3, 8-3
    • drive system, 2-3
    • driving, 8-3
      • directional arrows on the chassis, 8-3
      • drive joystick, 6-4
    • driving lights, 6-5, 8-4
    • dual fuel, 6-5, 8-4
    • dual fuel switch, 6-2
  • E
    • electrical hazard
      • see inside front cover
    • electrical power outlet, 4-2, 6-5, 7-8, 8-4
      • AC generator, 6-5, 7-8, 8-4
      • accidental conductor grounding, 4-2
      • ground fault circuit interrupter, 4-2, 7-9
      • power-input connector, 7-8, 8-4
    • electrical system, 2-3, 3-3, 7-3
      • battery fluid level, 7-3
      • battery terminals, 7-3
      • cables and wiring harness, 7-3
      • emergency power battery, 7-3
    • electrocution hazards, 3-1
      • minimum safe approach distance, 3-1
    • emergency lowering, 7-6
      • emergency lowering knob, 7-6
      • testing, 7-6
    • emergency lowering knob, 4-1
    • emergency operation, 10-1
      • emergency lowering, 10-2
      • emergency power system, 10-1
      • towing, 10-2
    • emergency power system, 4-1, 10-1
      • emergency power battery, 4-1, 7-3
      • emergency power switch, 4-1, 6-2, 6-4
    • emergency stop controls, 4-1
      • lower controls, 4-1, 6-1, 7-5, 8-2
      • upper controls, 4-1, 6-3, 7-8, 8-2
    • engine, 2-3, 7-1
      • air filter, 7-2
      • charging system, 7-2
      • cold weather start kit, 7-3, 8-1
      • cold weather start-up, 8-1
      • coolant, 7-1
      • fuel line, 7-2
      • fuel tank, 7-2
      • lower controls start switch, 6-1, 8-2
      • oil level, 7-1
      • radiator, 7-1
      • upper controls anti-restart master switch, 6-3, 8-2
    • engine air filter gauge, 5-1
    • engine and fuel handling precautions, 3-3
      • diesel fuel tank, 3-4
      • dual fuel machines, 3-3
    • engine block heater
      • cold weather start kit, 7-3
    • engine oil dipstick, 5-2
    • engine oil viscosity, 2-4
      • Deutz, 2-4
      • Ford, 2-4
    • engine protection systems, 4-2
      • high engine temperature alarm, 4-3
      • low oil pressure alarm, 4-3
    • engine specifications, 2-4
    • engine temperature gauge, 5-1
  • F
    • fall restraint device, 3-3, 4-2, 8-2
      • lanyard anchor, 3-3, 4-2, 8-2
    • fasteners, 7-7
      • rotation bearing bolts, 7-7
    • flashing light, 4-3, 7-6
    • fluid level and temperature gauge, 5-2
    • four-wheel drive, 8-4
    • fuel tank capacity, 2-3
    • function speed, 2-3
  • G
    • general specifications, 2-3
    • ground controls switch, 6-1, 8-2
    • ground fault circuit interrupter, 7-9
      • reset button, 7-9
      • test button, 7-9
    • guardrail system, 4-2, 7-7
      • gravity gate, 4-2, 7-7
      • mid rail, 4-2, 7-7
      • swinging gate, 4-2, 7-7
      • toeboards, 4-2, 7-7
      • top rail, 4-2, 7-7
  • H
    • hazardous (classified) location, 3-2
      • ANSI/NFPA 505, 3-2
    • hoisting, 9-2
      • lifting devices, 9-2
      • lifting lugs, 9-2
      • sling cable, 9-3
      • spreader bars, 9-3
      • user responsibility, 9-3
    • horn, 4-3, 6-4, 7-8
    • hour meter, 5-1
    • hydraulic fluid filter gauge, 5-2
    • hydraulic system, 2-3, 3-3
      • fluid filter, 7-4
      • fluid level, 7-4
      • hoses, tubes, and fittings, 7-4
    • hydraulic system cold weather warm-up, 8-1
    • hydraulic system failure, 10-1
  • J
    • joystick, 6-4
  • L
    • lanyard anchor, 3-3, 4-2, 7-8, 8-2
    • level sensor, 7-6
      • testing, 7-6
    • level switch, 6-4
    • lifting lugs, 9-3
    • lower control station, 7-5
      • lower controls, 6-1, 7-5, 8-2, 10-1
  • M
    • maintenance, 1-2
    • manual of responsibilities, 1-2
      • copies, 1-2
      • employer, 1-2
      • owners, 1-2
      • users, 1-2
    • maximum wind speed, 2-3
    • minimum safe approach distance, 3-1
      • see inside front cover
  • N
    • notes, 1-2
  • O
    • Occupational Safety and Health Administration (OSHA), 1-1
    • operation, 1-2, 3-2, 8-1
      • AC generator, 8-4
      • boom operation, 8-2
      • cold weather start-up, 8-1
      • driving, 8-3
      • driving lights, 8-4
      • dual fuel, 8-4
      • electrical power outlet, 8-4
      • emergency power, 10-1
      • four-wheel drive, 8-4
      • lower controls, 8-2
      • platform work lights, 8-5
      • preparing for operation, 8-2
      • steering, 8-3
      • upper controls, 8-2
    • operator™s manual, 1-1, 3-1, 7-1
      • manual holder, 7-1
      • notes, 1-2
      • part number, 1-1
      • safety alerts, 1-1
    • operators, 1-2
      • responsibility, 1-2, 3-1, 8-1
      • training, 1-2
    • options, 1-1
      • AC generator, 6-5, 7-8, 8-4
      • cold weather start kit, 7-3, 8-1
      • diesel air cooled engine, 2-4, 7-1
      • drive motion alarm, 7-9
      • driving lights, 4-3, 6-5, 7-9, 8-4
      • dual fuel, 6-5, 8-2
      • flashing light, 4-3, 7-6
      • flotation tires, 2-3, 7-5
      • foam filled tires, 2-3, 7-5
      • four-wheel drive, 8-4
      • gasoline engine, 2-4, 7-1
      • horn, 4-3, 7-8
      • LPG engine, 2-4, 7-1
      • platform, 2-3
      • platform control cover, 7-9
      • platform work lights, 4-3, 6-5, 7-9, 8-5
      • swinging platform gate, 4-2, 7-7
      • tow kit, 7-9, 10-2
  • P
    • personal fall arrest, 3-3
    • placards and decals, 3-4, 7-9
      • cleaning, 7-9
      • safety related, 7-9
    • platform, 2-3, 3-2, 3-3, 7-7, 8-2, 9-1
      • capacity, 3-3, 8-1
      • foot switch, 4-2, 6-4, 7-8, 8-2
      • guardrail height, 2-3
      • guardrail system, 4-2
        • gravity gate, 4-2, 7-7
        • mid rail, 4-2, 7-7
        • swinging gate, 4-2, 7-7
        • toeboards, 4-2, 7-7
        • top rail, 4-2, 7-7
      • guardrails, 3-3, 7-7
      • maximum number of occupants, 2-3
      • occupants, 3-3
      • rated work load, 2-3, 8-1
      • rotation, 2-3, 6-4
      • transfer from, 3-3
    • platform control cover, 7-9
    • platform level switch, 6-2
    • platform rotator switch, 6-2, 6-4
    • platform work lights, 4-3, 8-5
    • prestart inspection, 1-2, 3-2, 7-1, 8-2
      • check list, 7-13
  • R
    • radiator, 7-1
      • airflow, 7-2
      • cap, 7-1
    • reservoir, 7-4
      • filler cap, 7-4
      • fluid level, 7-4
      • sight glass, 7-4
      • thermometer, 7-4
    • rotation switch, 6-2
  • S
    • safety alerts, 1-1, 3-1
      • caution, 1-1
      • danger, 1-1
      • safety alert symbol, 1-1
    • safety devices, 3-1, 4-1
      • defective, 4-1
    • safety related placards and decals, 7-9
    • sandblast protection kit, 7-6, 8-2
    • Scaffold Industry Association, 1-2, 3-1
      • ANSI/SIA A92.5, 3-1
    • steer switch, 6-4
    • steering, 6-4, 8-3
      • directional arrows on the chasis, 8-3
    • stowed length, 2-3
    • stowed width, 2-3
    • stowing, 9-1
    • structures, 7-7
      • fasteners, 7-7
      • slide pads, 7-7
      • weldments, 7-7
    • swing switch, 6-3
    • swinging platform gate, 4-2, 7-7
  • T
    • throttle switch, 6-2, 6-4
    • tie-down lugs, 9-2
    • tilt alarm, 4-2, 7-6
    • tip-over and falling hazards, 3-2
    • tires
      • air filled, 7-5
      • foam filled, 7-5
    • tow kit, 7-9, 10-2
    • transporting, 9-1
      • driving, 9-1
      • hoisting, 9-2
      • securing, 9-3
      • user responsibility, 9-1
      • winching, 9-2
    • turntable rotation, 2-3
  • U
    • upper control station, 7-7
      • upper controls, 6-3, 7-8, 8-2, 10-1
  • W
    • warranty
      • see inside back cover
    • wheelbase, 2-3
    • wheels, 7-4
      • lug nuts, 7-4
    • windy or gusty conditions, 3-3
    • work place inspection and practices, 3-2
    • working envelope, 2-2