Advance Adapters 50-9200 - Manual

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components
will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly
recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We
recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally
available at automotive dealerships and parts stores.
ADVANCE ADAPTERS INC. P/N: 50-9200
P.O. Box 247, 4320 Aerotech Center Way New Kit: (10/03)
Paso Robles, CA 93447 PAGE 1 OF 2
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 07-25-06
KIT CONSISTS OF:
No. Qty Part No. Description
1. 1 51-9200 ADAPTER HOUSING
2. 1 KIT 716055 CROSSMEMBER MOUNT KIT
3. 6 302069 3/8"-16 x 3/8"-24 STUD
4. 1 716511 O-RING
5. 5 723714 3/8"-16 x 1.5" STUD
6. 5 723701 3/8"-16 NUT
7. 6 723705 3/8"-24 NUT
8. 11 911003 3/8" STAR WASHER
POWERGLIDE TRANSMISSION TO
ATLAS TRANSFER CASE
NOTE: This kit was designed around the Hughes Performance "shorty length" output shaft. The Hughes output
shaft is 27 splines and requires the Atlas transfer case to be equipped with a 27 spline input. We do not sell this
shorty output shaft. The shorty output shaft must be installed into your transmission before you begin with the
directions below. Other company output shafts may also work with this kit, but it is the customer's responsibility
to verify shaft length and spline engagement. This adapter is 2.32" long.
The phone number for Hughes Performance is 1-800-274-RACE.
SPECIAL INSTRUCTIONS:
1. Thread the 3/8"-16 x 1.5" studs into rear of transmission with blue Loctite.
2. Place the Powerglide rear pump gasket into rear of transmission (this gasket comes in the Powerglide rebuild
kit or gasket set).
3. Slide adapter and o-ring over studs, sandwiching the rear pump gasket against the case.
4. Using star washers, 3/8"-16 nuts, and blue Loctite, torque the nut to the adapter approximately 30 ft./lbs.
5. Thread the 6-3/8"-24 x 3/8"-16 studs fully into the Atlas input ring.
6. Position the crossmember mount around the adapter.
7. Apply RTV to the rear of the adapter, especially in the indexing bore.
8. While holding the crossmember mount in place, slide the Atlas studs into the adapter. DO NOT FORCE THE
TRANSFER CASE INTO THE ADAPTER! If you encounter interference, remove the transfer case and
check for spline engagement.
9. Once the Atlas in fully seated onto the adapter, install the star washers and
3/8" -24 nuts and torque to approximately 30 ft./lbs.
NOTE: Our adapter is clearanced for a Dedednbear Powerglide transmission
case. When using this case, a Dedenbear non-adjustable trans brake
bolt must be used.