Advance Adapters 50-5915 - Manual

KIT CONSISTS OF:
No. Qty Part No. Description
ADVANCE ADAPTERS INC. P/N: 50-5915
P.O. Box 247, 4320 Aerotech Center Way New Item: (01/07)
Paso Robles, CA 93447 PAGE 1 OF 3
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 03-16-11
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a
service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive
dealerships and parts stores.
1. 1 51-5902 DUAL TRANSFER CASE ADAPTER PLATE
2. 1 51-9111 ADAPTER HOUSING
3. 1 52-5915 SHAFT
4. 1 51-5915A SHIFT RAIL BUSHING (Installed By AA)
5. 6 716065 10mm X 1.25" X 48mm SPECIAL STUD
6. 1 716511 O-RING
7. 1 716517 GASKET
8. 1 716323 NEEDLE BEARING FOR CLUSTER GEAR
9. 6 720012 10mm X 1.25" NUT
10. 4 723701 3/8"-16 HEX NUTS
11. 4 723704 3/8" LOCK WASHERS
12. 4 723711 3/8" -16 x 2" LG.
13. 2 300921 FILL & DRAIN PLUG
14. 1 911069 SPECIAL KEY STOCK
15. 1 TT001 TOYOTA TRUCK INSTRUCTION MANUAL
TOYOTA CRAWLER TO DANA 300
TRANSFER CASE
Remove the output shaft from the front case by removing the 4 bolts
with a 14mm socket. Remove the bearing retainer and snap ring.
Remove the low range gear by removing the snap ring that
retains the roller bearing onto the rear shaft. Press the roller
bearing off of the shaft. Retain this bearing and snap ring to be
installed into the new adapter shaft.
Now that the roller bearing is removed, you will
see a spacer. Remove the spacer, low range
gear, and needle bearing. You will need to
retain these items to re-install on to the new
shaft.
PREPARATION OF THE GEAR BOX
Disassemble the extra transfer case gear box. Detailed instructions can be obtained in our Toyota Truck manual or a
Toyota service manual. Locate the output shaft and remove it from the case. The reduction box requires the use of the
gear, bearing, thrust washer, steel ball and snap ring located on this shaft.