BOB Duallie User Manual

Page 2

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fender mounting

screws, see Fig 5.

You may wish to

remove a fabric

screw (right or left)

to give better

access to the cross

tube fender screw.

Align the hole in the

metal tab of the

fender with the

threaded hole in the

center of the front

cross tube and

install screw, see

Fig. 6.

Align the hole in the

plastic fender with

the small hole in the

brake mounting

plate and install

screw, see Fig. 6.

Center fender on

stroller and tighten

both screws.

FRONT WHEEL:

Fig. 7 shows the

anatomy of the front wheel quick release. To install the quick release

remove the plastic axle caps from the axle of the wheel.

Remove the adjust nut and one spring from the quick release, and

install the quick release rod into the wheel axle. Install the spring

(small end towards the center of the wheel) and screw on the adjust

nut by turning

in a clockwise

direction.

Tighten the nut

only three turns

(final adjust-

ment will be

made after the

wheel is

installed).

Open the brake

quick release

as shown in Fig. 8 by squeezing the brake pads together with your

right hand, and pulling down and then rotating the quick release lever

in the clock-wise direction with your left hand.

The Duallie's drop

outs, Fig. 9, are

slotted to receive

the axle of the

wheel. Slide the

wheel into the

dropouts so that

the quick release

lever is on the right

hand side as you

face the stroller.

Make sure the

wheel is centered

in the frame and

that the axle is

touching the back

of the drop out slot.

The quick release is NOT a nut and bolt system. It is a cam-activated

tightening mechanism. Securely tighten the quick release as follows:

Turn the quick release lever to a 90 degree angle to the dropout, Fig.

10. Keep the quick release lever from turning while you hand tighten

the adjusting nut by turning it in the clockwise direction until it comes

in contact with the stroller dropout. Turn the quick release lever

towards the rear of the stroller to the closed position, Fig. 11. The

word CLOSE should be clearly visible and the quick release lever

should be parallel to the stroller

frame tube. It should require

considerable pressure to close the

lever when it is properly adjusted.

If you do not feel this resistance,

turn the quick release lever back

to the adjusting position, Fig. 10.

Hand tighten the adjusting nut by

one or two more turns in the

clockwise direction. Move the quick

release lever toward the closed

position, Fig. 11. When properly

adjusted, it requires 80-105 inch -

pounds of pressure to move the

lever to the fully closed position.

NOTE: Follow all instructions

exactly. If you are unsure how to

operate the quick release, consult

your dealer.

PARKING BRAKE: The brake is

a parking brake, it prevents the

stroller from moving while loading

and unloading it. The parking brake

is not

designed as

a stopping

brake. We

do not

recommend

using the

brake to

stop the

stroller

when it is

moving. The

brake is

intended to

park the stroller on flat surfaces not on inclines. Never leave your

children in the stroller unattended with or without the parking brake

set! After installing the front wheel, the brake caliper will need to be

placed in the closed position. Close the brake quick release, as shown

in Fig. 8, by squeezing the brake pads against the wheel with your

right hand and rotating the brake quick release lever in the counter

clock-wise direction with your left hand until it points downward.

To set the parking

brake, squeeze the

brake lever and

depress the button

shown in Fig. 12 then

release lever. When

the brake is properly

set, the button will

remain depressed and

the lever will appear

as shown in Fig. 13.

To release the parking

brake, squeeze the

brake lever and note

how button “pops” up.

For the parking brake

to work correctly, it is

critical that the brake

be adjusted properly. Proper adjustment includes three main points:

1) that the pads contact the rim correctly, 2) that the brake is centered

on the frame, and 3) that the distance from the pads to the rim is

about 3/16 of an inch as shown in Fig. 14. Squeeze the brake lever

and verify that the brake pads contact the rim as shown in Fig. 15.

If they are misaligned, use a 10mm wrench to loosen brake nuts, slide

pads into correct position and tighten securely. The cable tension is

pre-adjusted at the factory yet the brake cable will need periodic

adjustment (as the cable stretches slightly and the black cable housing

compresses over time). (OVER)

6

7

8

Fig. 11

Quick Release in the closed

position and parallel to frame tube.

Cross Tube Hole

Metal Tab Hole

Fig. 6

Fender Installation

Fabric

Screw

Hole

Brake

Mounting

Plate Hole

Fender Hole

Screw

Fender

Fender Screws

Right Screw

Left Screw

Fig. 5

Fender Screws

(800) 893-2447 www.bobtrailers.com email- [email protected]

Phone: (805) 541-2554 Fax: (805) 543-8464,

3641 Sacramento Dr. #3 San Luis Obispo, California 93401

Fig. 12

Fig. 13

Brake lever in the set position

with button depressed.

Brake lever

Lock Ring

Barrel Adjuster

Parking Brake Button

Brake Lever

Body

Fig. 7

Quick Release Anatomy

Quick Release Lever

Cam Housing

Rod

Adjusting Nut

Conical

Spring

Fig. 8

Caliper Brake Anatomy

Quick

Releas

e

Brake Pad

Brake

Pad Nut

Brake Body

Barrel

Adjuster

Brake & Fender

Mounting Screw

10 mm Nut

Lock

Nut

Parking Brake Button

Fig. 9

Front wheel dropouts

shown with wheel in correct position.

Dropouts

Fig. 10

Quick release

perpendicular to the dropout.

MA0070

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