INCRA CleanSweep - Manual (Page 2)

INCRA CLEANSWEEP DOWNDRAFT DUST COLLECTION CABINET OWNER’S MANUAL INCRA CLEANSWEEP DOWNDRAFT DUST COLLECTION CABINET OWNER’S MANUAL
Manufactured by Taylor Design Group, Inc. P.O. Box 810262 Dallas, TX 75381 W W W . I N C R A . C O M ©2013 by Taylor Design Group, Inc. All rights reserved.
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ASSEMBLE AND ATTACH FRONT DOOR
(Turn the router table right side up for final assembly)
3. Remove any existing router plate or router
lift and router from your router table then turn
the table upside down for ease of assembly.
Position the downdraft on the underside of the
table centered on the table opening. The Blast
Gate Slide pull tabs should be oriented facing the
infeed side of the table. Using the CleanSweep as
a template, mark the (8) mounting hole positions
with a pencil then follow the instructions below
that match your table type, either Laminate
covered MDF or Solid Phenolic, using
fasteners from Hdwr. Pack E-09.
Note: If your router table includes corner
mounted levelers such as those shown in Fig. 4,
installation will require the CleanSweep Adaptor
(sold separately). The adaptor permits use of
the corner levelers or the 10 included perimeter
levelers.
Laminate covered MDF Tables Drill 1/8”
diameter starter holes to a depth of ONLY
about 1/8”. If two of the starter holes are over
the table’s miter channel, mount the CleanSweep
using the shorter (2) #10 x 5/8” wood screws
with #10 flat washers in those two holes and
the longer (6) #10 x 3/4” wood screws with
washers in the remaining mounting holes, Fig. 3.
If there are no starter holes over the miter channel, use the 3/4” long wood screws in all (8) of the holes.
Solid Phenolic Tables If two of the mounting holes are over the table’s miter channel, drill those mounting holes
with an 11/64” diameter drill bit to a depth of 7/16”. Drill the remaining (6) mounting holes to a depth of 9/16”.
Mount the CleanSweep using the shorter (2) #10-32 x 5/8” self-tapping screws with #10 flat washers over the area
of the miter channel and the longer (6) #10-32 x 3/4” self-tapping screws with washers in the remaining mounting
holes, Fig. 3. If there are no starter holes over the miter channel, all mounting holes can be drilled to a depth of
9/16” and the longer #10-32 x 3/4” self-tapping screws can be used in all (8) of the holes.
ASSEMBLE AND ATTACH CLEANSWEEP TO ROUTER TABLE
Fig. 1 Assemble Two Halves
12 ea. 10-32
Hex Nut
1. Screw the two halves of the CleanSweep together using 12 each of the 10-32 x 5/8” Phillips machine screws
with lock washers and hex nuts from Hdrw. Pack E-08 as shown in Fig. 1.
12 ea. #10
Lock Washer
12 ea.
10-32 x 5/8”
Phillips
Machine Screw
Fig. 2 Install Blast Gate Slide
Push Blast Gate
Slide Into Clean-
Sweep
2 ea. 10-32 Hex Nut
2 ea. #10
Lock Washer
1 ea. Plastic
Stop Gasket
2 ea. 1/64”
(thin)
Washer
2 ea.
10-32 x 5/8”
Phillips
Machine
Screw
2. Insert the Blast Gate Slide through the slotted hole at the end of the CleanSweep assembly and attach the plastic
stop gasket using 2 each of the 10-32 x 5/8” Phillips machine screws with thin washers, lock washers and hex nuts
as shown in Fig. 2.
Fig. 5 Assemble Door
1 ea. 10-32 (small)
Cylindrical Nut
4. Using fasteners from Hdwr. Pack E-10, add the
lower door catch, consisting of (1) 1/4-20 x 1/2”
Phillips machine screw, (2) 3/16” thick nylon washers
and (1) 1/4-20 cylindrical nut, into the hole located
at the tapered end of the door panel as shown in
Fig. 5. Attach a 10-32 cylindrical nut to the upper
left hole using a 10-32 x 5/8” Phillips machine screw
with lock washer. Tighten all the fasteners. Attach
the knob to the centered hole near the top of the
door using a 10-32 x 5/8” Phillips machine screw
and lock washer. The door knob features a vibration
proof nylon locking nut so the fastener will feel tight
all the way in.
Knob
1 ea. 1/4-20 x 1/2”
Phillips Machine Screw
Fig. 6 Install Door
Step 2. Screw Remaining
Small Cylindrical
Nut to Door
1 ea. 10-32 (small)
Cylindrical Nut
1 ea. #10
Lock Washer
Step 1. Put Door in
CleanSweep
1 ea. 10-32 x 5/8”
Phillips Machine
Screw
5. Position the front door in the
opening on the operator side of
the CleanSweep so that the upper
cylindrical nut is just behind the
lip of the door opening. Reach in
from the opening to hold and attach
the remaining 10-32 cylindrical nut
using a 10-32 x 5/8” Phillips machine
screw and lock washer as shown in
Fig. 6. Tighten the fastener.
2 ea. 10-32 x 5/8”
Phillips Machine Screw
2 ea. #10 Lock Washer
1 ea. 1/4-20 (large)
Cylindrical Nut
Door
2 ea. 3/16” Thick Nylon
Washer
OPENING AND CLOSING THE CLEANSWEEP FRONT DOOR
To open the CleanSweep’s sliding door, raise the door
up as you pull the knob outward, then allow the door to
slowly lower to the fully open position. To close the CleanSweep’s door, simply raise the door up
to the top position as you push the knob gently inward.
When you release the door, the lower door catch will
hang on the CleanSweep Cabinet.
IMPORTANT:
Always power off your dust collector before opening the CleanSweep’s front door.
Fig. 4 CleanSweep Adaptor
CleanSweep Adaptor (sold sep-
arately) required for Non-INCRA
tables with Corner Levelers
Corner Levelers
(Kreg and JessEm MDF tables)
Fig. 3 Screw CleanSweep to Underside of Router Table
8 ea. #10x3/4” Wood
Screws (MDF tables)
or
8 ea. #10-32x3/4”
Self-tapping Screws
(Phenolic tables)
8 ea. #10 Washer
Miter Channel
CAUTION: If directly over
Miter Channel, use the
shorter pilot hole depth and
5/8” screws in these
2 holes as described in
Step 3