Drawing view94, Drawing view95, Detail view (1 : 12) – Kargo Master EZ Lo-Down Driver Side Mechanism (40863) User Manual

Page 3: Detail view (1 : 15), Drawing view102, Drawing view107, Drawing view177, Detail view diagram (1 : 14), Diagram 5, Diagram 4

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DIAGRAM 5

Lift Arm

(-027)

Lift Arm

(-027)

Lift Arm

(-030

Lift Arm

(-030)

DIAGRAM 4

Drive Tube Assy

(-029)

Cross Bow

(-001)

(not Included

in 40863)

Cross Bow

(-001)

crank tube assy

rear

NOTE: The rear lift arm bolt will need to be removed to insert crank tube (-026). Install

crank tube (-026) per [DIAGRAM 5b] and reinstall lift arm bolt. Bolts must line up

through sleeve in the crank arm. Coat swaged end of crank tube with E-6000

before assembly to prevent moisture inside.

Shock and Cam Assy

towards front of van

(b)

(e)

(d)

(h)

(k)

(g)

Note: Welded

Spud

E-6000

DIAGRAM

DIAGRAM 5b

crank tube

(-026)

For TECHNICAL SUPPORT Call: 800-343-7486 Monday - Friday 8:00 A.M. to 4:30 P.M. (PST)

E-6000

STEP 1

Install pre-assembled drive tube assembly (-029) into cross bows (-001)

with cam end of the tube to the front of the van. Attach through 3/8" round

holes on edge flange of bow. Use 4 each 3/8" x 3/4" hex bolts (d), 4 each 3/8"

flat washers (b) and 4 each 3/8" lock washers (e) per [Diagram 4]. Next, remove

hardware (g) (k) (h) and coat bolts with E-6000 to seal bolt hole in tube. Re-insert

5/16" x 2" hex bolts (g), 5/16" flat washer (k) and 5/16" nylock nuts (h) per

[Diagram 5] and tighten.
Note: Cross bows and gutter mounts are not included in the 40863 kit.

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