Kuryakyn 4078 ERGO II/6 ARMS with MINI BOARDS - Manual (Page 2)

PAGE
2
YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM
DURING INSTALLATION. ENSURE THAT THE ENGINE
AND EXHAUST SYSTEM HAVE FULLY COOLED TO
PREVENT INJURY.
Use the supplied anti-seize for any chrome-to-chrome
fasteners; this will prevent galling and make future removal
of fasteners easier.
INSTALLING CLAMP AND SWINGARM ASSEMBLY ON THE
ENGINE GUARD
STEP 2
Locate the left mount; the mounts are side specific (PIC 1) so be sure you
have the correct mount before attempting the installation. Visually inspect
the angle where the swing arm will be attached. The mount should be
angled slightly back, toward the rider, NOT forward.
STEP 3
Remove the four 1/4”-20 fasteners securing the mount together and
separate the upper and lower halves.
STEP 4
Insert the adjustable stop into the lower half of the mount. Thread two of
the included 3/8”-16 set screws into the bottom of the mount. PIC 2
Install the mount onto the engine guard. Loosely secure the mount with
the four 1/4”-20 fasteners. Do not tighten at this time. PIC 2 Secure the
swingarm to the cogged mount using the 1/2”-13 x 1-1/4” Button Socket
Cap Screw and wave washer making sure the cogs on the swingarm line
up with the cogs on the mount. The swingarm must be positioned level
with or above the engine guard. FIG 1
FOOTPEGS MUST BE INSTALLED SO THEY WILL FOLD
UPWARD AND REARWARD IF HIT BY ANY OBJECT.
FAILURE TO ADJUST THE FOOTPEGS TO OPERATE IN
THIS MANNER COULD RESULT IN SERIOUS INJURY OR
DEATH.
STEP 5 Insert two roll pins into the clevis positioning holes. PIC 3
STEP 6
Insert the 1/2”-13 x 1” Hex Head Cap Screw and internal tooth lock
washer through the swingarm and thread it into the clevis. Determine the
desired angle of the foot peg using the positioning holes in the swingarm.
Make sure the roll pins line up with two holes on the swingarm and
tighten the cap screw. The roll pins will be pressed into place in the
swingarm as you tighten the clevis finger tight. PIC 4
STEP 7
While pushing down lightly on the swingarm, adjust the two set screws (PIC 1) below the
adjustable stop to fine tune the foot peg angle.
STEP 8
Tighten the four fasteners on the bottom of the clamp; pushing down lightly on the swingarm
while tightening the fasteners to take up any slack between the mount and the engine.
ERGO II with MINI BOARDS
INSTALLATION
-cont.-
PIC 2
SET SCREWS
ADJUSTABLE STOP
PIC 1
LEFT RIGHT
ANGLE GOES
TOWARDS REAR
OF BIKE
PIC 3
SWINGARM
PEG MOUNT
WITH ROLL
PINS