Meltric SP Series User Manual

Page 2

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NOTICE: Do not attempt to operate the SP device

until the receptacle is mounted. The mounting bolts

must be in place to maintain alignment of compo-

nents and compression against the panel or handle is

required to maintain assembly.

SP series plugs and receptacles feature different

mechanical keying of L1, L2, L3, N, and G. Mating

plug/receptacle combinations are color coded for

easy identification.

SP series plugs and receptacles are not intended

to be connected or disconnected under load.

The pilot circuit must be used to control the

power circuit.

The pilot circuit can only be turned ‘on’ when the plug

is engaged and the plug can only be removed when

the pilot curcuit is in the ‘off’ position. For safety,

Meltric recommends the following connection

sequence:  Ground, Neutral, Phase 1, Phase 2,

Phase 3.

Connection

Insert the plug straight into the receptacle until a

‘click’ is heard. Figure 1 The plug and its flexible

cable must not exert force on the receptacle.

Pull on the plug to make sure it is properly latched in

the receptacle. Figure 2 A small rotation of the

plug, in either direction, engages the locking finger on

the receptacle to prevent any further rotation.

To close the pilot circuit and mechanically lock the

plug into the receptacle, turn the ring on the recepta-

cle until the “1” lines up with the arrow across from

the release button. Figure 3

Do not attempt to turn the ring towards “1”

when there is no plug engaged. Defeating the

mechanical lock could create a potentially

hazardous condition if energized under load.

Disconnection

To open the pilot circuit and unlock the plug, turn the

ring back until the “0” is aligned with the arrow.

Figure 4 This action signals the controller to switch

off the power and unlocks the plug. To remove the

plug, press firmly on the latch release button and

simultaneously pull on the plug. A slight rotation of

the plug may be required before it can be removed.

Achieving rated watertightness

Rated IP66/67 watertightness to is achieved when

the plug and receptacle are mated. When discon-

nected, the receptacle cap must be fully inserted with

the slot in the cap aligned with the protruding ‘button’.

The plug cap must be pressed firmly into place.

NOTICE: Proper steps must be taken to maintain

watertightness at threaded connections on the plug

handles or at the junction box. The use of a sealer

tape is recommended.

MAINTENANCE

WARNING: Before inspecting, repairing, or maintain-

ing Meltric products, disconnect electrical power to

the receptacle to eliminate the risk of electrical shock.

Meltric products require little on-going maintenance.

However, it is a good practice to periodically perform

the following general inspections:

• Check the mounting screws for tightness.
• Verify that the weight of the cable is supported

by the strain relief mechanism and not by the

terminal connections.

• Check the IP gaskets for wear and resiliency.

Replace as required.

• Verify the electrical continuity of the ground

circuit.

• Check the contact surfaces for cleanliness

and pitting.

Use a clean cloth to rub off deposits of dust or similar

foreign materials on the contacts and the plug interiors.

Sprays should not be used, as they tend to collect

dirt. If any significant pitting of the contacts or other

serious damage is observed, the device should be

replaced.

MANUFACTURER’S RESPONSIBILITY

Meltric’s responsibility is strictly limited to the repair or

replacement of any product that does not conform to the

warranty specified in the purchase contract. Meltric

shall not be liable for any penalties or consequential

damages associated with the loss of production, work,

profit, or any other kind of financial loss incurred by the

customer.

Meltric Corporation shall not be held liable when its

products are used in conjunction with products not

bearing the

TM

technology trademark. The

use of Meltric products in conjunction with mating

devices that are not marked with the

TM

tech-

nology trademark shall void all warranties on the product.

Meltric Corporation is an ISO 9001 certified company.

Its products are designed, manufactured and rated in

accordance with applicable UL, CSA and IEC

standards. Meltric is also a member of BECMA, the

international Butt-contact Electrical Connectors

Manufacturers’ Association. Like all members, Meltric

additionally designs and manufactures its products in

accordance with BECMA standards established to

ensure intermatablility with similarly rated products

manufactured by other members.

www.becma.ch

4

3

1

2

Latch

Release

Button

INSSP E

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