Installation, Warning – S&S Cycle All-Helical Transmission Gear Set Cassettes for Harley-Davidson 1991-05 Dyna, 1991-06 FLT and Softail models, and Custom Applications User Manual

Page 10

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INSTALLATION

The safety of the motorcycle rider is dependent on proper installation of this product. If you are not certain of your capabilities
or do not have the correct tools for this installation, please consult a shop to have it done. Improper installation of this product
could result in injury or death to the rider.

1.

Install the provided S&S

®

shift pawl centering screw (PN 56-1002 adjuster, PN 50-5044 nut) as shown in bottom of Picture 17. It is

eccentric to allow more precise adjustments. Install adjuster to approximately .525” from outer casting surface. Be sure that pawl
centering adjuster is installed far enough to limit the sweeping of the shift pawl arm when upshifting and downshifting.

2.

Start the installation by applying clean transmission fluid to all the bearings and shafts prior to putting them in.

3.

You will need to follow the appropriate Harley-Davidson

®

factory service manual to install the new countershaft needle bearing

PN 56-3031 flush with the outside of the transmission case and the S&S

®

main drive gear bearing PN 56-1280 and gear PN 56-5123

as shown in Picture 18.

10

WARNING

Picture 17

Install this surface to .525” from machined surface of case.

Remove stock Harley-Davidson

®

2000-later fixed centering screw.

Install S&S adjustable shift pawl centering screw.

Picture 18

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