S&S Cycle Big Twin Oil Pump Kits - Manual

1
S&S Cycle, Inc.
14025 County Hwy. G P.O. Box 215
Viola, Wisconsin 54664
Phone: 608-627-1497 Fax: 608-627-2080
Customer Service email: [email protected]
Technical Service emai:l [email protected]
S&S Website: www.sscycle.com
Installation Instructions for All S&S Big Twin Oil Pump Kits
IMPORTANT NOTICE:
Statements in this instruction sheet preceded by the following
words are of special significance:
WARNING
Means there is the possibility of injury to yourself or
others.
CAUTION
Means there is the possibility of damage to the oil pump
or motorcycle.
NOTE
Other information of particular importance has been placed
in italic type.
S&S recommends you take special notice of these
WARRANTY:
All S&S parts are guaranteed to the original purchaser to be
free of manufacturing defects in materials and workmanship for a
period of six (6) months from the date of purchase. Merchandise
that fails to conform to these conditions will be repaired or replaced
at S&S’s option if the parts are returned to us by the purchaser
within the 6 month warranty period or within 10 days thereafter.
In the event warranty service is required, the original purchaser
must call or write S&S immediately with the problem. Some
problems can be rectified by a telephone call and need no further
course of action. A part that is suspect of being defective must not
be replaced by a Dealer without prior authorization from S&S. If it
is deemed necessary for S&S to make an evaluation to determine
whether the part was defective, it must be packaged properly so
as to not cause further damage and be returned prepaid to S&S
with a copy of the original invoice of purchase and a detailed letter
outlining the nature of the problem, how the part was used and the
circumstances at the time of failure. If after an evaluation has
been made by S&S and the part was found to be defective, repair,
replacement or refund will be granted.
ADDITIONAL WARRANTY PROVISIONS:
(1 )S&S shall have no obligation in the event an S&S part is
modified by any other person or organization.
(2) S&S shall have no obligation if an S&S part becomes defective
in whole or in part as a result of improper installation, improper
maintenance, improper use, abnormal operation, or any other
misuse or mistreatment of the S&S part.
(3) S&S shall not be liable for any consequential or incidental
damages resulting from the failure of an S&S part, the breach of
any warranties,the failure to deliver, delay in delivery, delivery in
non-conforming condition, or for any other breach of contract or
duty between S&S and a customer.
(4) S&S parts are designed exclusively for use in Harley-Davidson
motorcycles. S&S shall have no warranty or liability obligation if
an S&S part is used in any other application.
Safe Installation and Operation Rules:
Before installing your new S&S oil pump it is your
responsibility to read and follow the installation and maintenance
procedures in these instructions and follow the basic rules below
for your personal safety.
● Gasoline is extremely flammable and explosive under
certain conditions and toxic when breathed. Do not smoke.
Perform installation in a well ventilated area away from open
flames or sparks.
● Compressed air and particles dislodged from using
compressed air are harmful to eyes and body. Wear protective
goggles when using compressed air and always direct air
stream away from body parts such as hands and eyes and
other people near you.
● Some solvents, degreasers and other chemicals are harmful
to skin, eyes and other body parts. Many items are flammable
and present a fire hazard. Read manufacturer's instruction
label for proper use. Use in well ventilated area and wear
protective clothing when using them to avoid personal injury.
● If motorcycle has been running, wait until engine and exhaust
pipes have cooled down to avoid getting burned before
performing any installation steps.
● Before performing any installation steps disconnect battery
to eliminate potential sparks and inadvertent engagement of
starter while working on electrical components.
● Read instructions thoroughly and carefully so all procedures
are completely understood before performing any installation
steps. Contact S&S with any questions you may have if any
steps are unclear or any abnormalities occur during installation
or operation of motorcycle with S&S oil pump on it.
● Consult an appropriate authorized H-D service manual for
correct disassembly and reassembly procedures for any parts
that need to be removed to facilitate installation.
● Use good judgement when performing installation and
operating motorcycle. Good judgement begins with a clear
head. Don't let alcohol, drugs or fatigue impair your judgement.
Start installation when you are fresh.
● For optimum performance and safety and to minimize
potential damage to oil pump or other components, use the
mounting hardware that is provided and follow all installation
instructions.
● Be sure all oil lines, supply and return, are routed correctly
with clamps in place and tightened. Lines must not contact
exhaust pipes or other extremely hot surfaces where they could
melt or leak and catch fire.
● Motorcycle exhaust fumes are toxic and poisonous and must
not be breathed. Run motorcycle in a well ventilated area where
fumes can dissipate.
Instruction Sheet 6250
Revised 5-7-03
Copyright ©,
1986, 1995, 1996, 1998, 1999
by S&S Cycle, Inc.
All rights reserved. Printed in the U.S.A.