Asa-5, Slack adjuster troubleshooting chart – Bendix Commercial Vehicle Systems ASA-5 AUTOMATIC SLACK ADJUSTER 2/11 User Manual

Page 9

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A. Reposition components and torque to

specification.

B. Replace damaged or worn parts.

ASA-5

®

SLACK ADJUSTER TROUBLESHOOTING CHART

SYMPTOMS

1. Brake Actuator stroke is

too long.

WARNING: Automatic

slack adjusters should

not be manually

adjusted in an effort

to correct excessive

push rod stroke,

because this condition

indicates that a

problem exists with

the automatic adjuster,

with the installation of

the adjuster, or with

related foundation

brake components,

which manual

adjustment will not fix.

A. Loose actuator push rod

jam nut.

B. Excessive clearance

between adapter/

adapter bushing and

yoke due to wear.

C. Excessive clearance

between components:

yoke pin—yoke

link pin—link

yoke pin—body.

D. Damaged (worn)

splines on slack or

camshaft.

E. Weak or broken brake

actuator return springs.

Weak or broken brake

shoe return spring.

F. Worn or broken

foundation brake

components, including

camshaft bushings,

brake chamber bracket,

etc.

G. ASA‑5

®

adjuster

mechanism not

functioning.

H. Brake drum—worn,

excessively machined,

bell‑mouthed,

ex cessive thermal

expansion.

I. Damaged ASA‑5

®

slack

adjuster.

J. ASA‑5

®

slack adjuster

improperly installed.

CAUSE

REMEDY

C. Replace worn parts.

D. Replace damaged parts.

E. Replace weak or broken springs.

F. Repair or replace as required per In Service

Inspection.

G. Lubricate, test adjuster mechanism, conduct

in service inspection, repair components as

necessary, replace.

H. Replace or repair as required.

I. Replace component(s) or slack adjuster.

J. Correct installation position.

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