Bendix Commercial Vehicle Systems AD-9 IPC AIR DRYERS 4/11 User Manual

Page 11

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11

ADHESIVE LINED

HEAT SHRINK TUBING

EYELET

W/HEAT SHRINK

INSULATOR

UNINSULATED

BUTT SPLICE

CONNECTOR

WIRE HARNESS

ASSEMBLY

HEATER ELECTRICAL SPLICING KIT

M

L

SMALL

O-RING

LARGE

O-RING

MEDIUM

O-RING

SCREW

HEATER &

THERMOSTAT

SEALING

RING

HEATER & THERMOSTAT KIT

K

END COVER REPLACEMENT KIT

DESICCANT

CARTRIDGE O-RING

OUTER HOUSING

O-RING

END COVER

FIGURE 9 - MAINTENANCE KIT CONTENTS (ILLUSTRATIONS K THROUGH M)

DISASSEMBLY

The following disassembly procedure is presented for
reference purposes and presupposes that a major rebuild
of the Bendix

®

AD-9

®

or AD-9

®

IPC air dryer is being

undertaken. Several replacement parts and maintenance
kits are available which do not require full disassembly. The
instructions provided with these parts and kits should be
followed in lieu of the instructions presented here. Refer
to Figures 7, 8 and 9 during disassembly.

Caution: While performing service on the AD-9

®

and

AD-9

®

IPC air dryers, it is not recommended that a

clamping device (vise, C-clamp, etc.) be used to hold
any die cast aluminum component, as damage may
result. To hold the end cover, install a pipe nipple in
the supply port and clamp the nipple into a vise.

Delivery Check Valve Removal

The current style AD-9

®

air dryer end cover has a horizontal

delivery check valve while earlier styles contained a vertical
design. Identify the style of AD-9

®

air dryer end cover and

proceed to the appropriate step for removal.

See Figure

7, illustration E.

1. Vertical Delivery Check Valve Removal – Using an

adjustable wrench or a 1-3/4" socket, remove the
delivery check valve assembly and o-ring. Remove
the o-ring from the check valve assembly.

Horizontal Delivery Check Valve Removal – Remove
the delivery check valve plug from the air dryer end
cover.

2. Remove the spring, check valve body, and o-ring.

N

UNIVERSAL

MOUNTING PLATE

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