General safety guidelines, Description – Bendix Commercial Vehicle Systems eTrac Automated Air Pressure Transfer System User Manual

Page 2

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2. DESCRIPTION

The system features two states (with or without the Mud/

Snow switch engaged) and three modes (Normal/inactive;

System Active, and Pressure-Limiting Modes):

Mud/Snow Dash Switch Not Engaged

When the Mud/Snow dash switch is not engaged, the three

modes of operation are:

Normal (“automatic”) Mode is ready whenever the

vehicle is moving at less than 25 MPH. In this mode

the system behaves just like a typical air suspension

leveling system that adjusts for different loads by a

mechanical leveling (height control) valve that adjusts

all four rear suspension air bags as needed.

See Figure 3.
● The

Active Mode occurs when the vehicle encounters

road conditions where automatic traction control (ATC)

is activated. In addition to the actions of the Bendix

®

Smart ATC system, the Bendix

®

eTrac

system

automatically vents (“dumps”) air pressure from the

tag axle air bags. See Figure 4.

With the drop in air pressure in the tag axle, the leveling

valve normal function adds air pressure to the drive axle

suspension air bags. When the air pressure reaches

a pre-determined maximum, the system enters the

Pressure Limiting Mode.

● The

Pressure-Limiting Mode prevents system air

pressure delivery to the drive axle suspension air bags

above a pre-determined maximum pressure. The

system will then — using the backfeed valve — permit

the leveling valve to add air back into the tag axle

suspension air bags as needed. See Figure 5.

Automatic activations are terminated five (5) seconds after

the end of an ATC event, and are not able to be initiated at

vehicle speeds above 25 MPH.

Mud/Snow Dash Switch Engaged

This mode is sometimes called “semi-automatic” since

the driver engages the Bendix eTrac system, however the

system automatically terminates five (5) seconds after the

vehicle reaches ten (10) MPH.
By activating the Mud/Snow dash switch, the driver can be

proactive in anticipating slippery conditions. For example,

a driver — moving at five (5) MPH approaching a section of

road that is coated with mud — may anticipate this problem

zone and press the Mud/Snow switch. The Bendix eTrac

system will immediately enter the Active Mode described

above. When the drive axle reaches the pre-determined

maximum pressure, the Pressure-Limiting Mode (described

above) will be entered.
[It is useful to note that other systems where the driver is

responsible for remembering to disengage the air transfer

(typically by using a dash button) can lead to significant

damage to the driveline if left active.]

GENERAL SAFETY GUIDELINES

WARNING! PLEASE READ AND

FOLLOW THESE INSTRUCTIONS

TO AVOID PERSONAL INJURY OR DEATH:

When working on or around a vehicle, the following

guidelines should be observed AT ALL TIMES:

▲ Park the vehicle on a level surface, apply the parking

brakes and always block the wheels. Always wear

personal protection equipment.

▲ Stop the engine and remove the ignition key when

working under or around the vehicle. When working

in the engine compartment, the engine should be shut

off and the ignition key should be removed. Where

circumstances require that the engine be in operation,

EXTREME CAUTION should be used to prevent personal

injury resulting from contact with moving, rotating,

leaking, heated or electrically-charged components.

▲ Do not attempt to install, remove, disassemble or

assemble a component until you have read, and

thoroughly understand, the recommended procedures.

Use only the proper tools and observe all precautions

pertaining to use of those tools.

▲ If the work is being performed on the vehicle’s air brake

system, or any auxiliary pressurized air systems, make

certain to drain the air pressure from all reservoirs

before beginning ANY work on the vehicle. If the vehicle

is equipped with a Bendix

®

AD-IS

®

air dryer system, a

Bendix

®

DRM

dryer reservoir module, or a Bendix

®

AD-9si

air dryer, be sure to drain the purge reservoir.

▲ Following the vehicle manufacturer’s recommended

procedures, deactivate the electrical system in a manner

that safely removes all electrical power from the vehicle.

▲ Never exceed manufacturer’s recommended pressures.

▲ Never connect or disconnect a hose or line containing

pressure; it may whip. Never remove a component or

plug unless you are certain all system pressure has

been depleted.

▲ Use only genuine Bendix

®

brand replacement parts,

components and kits. Replacement hardware, tubing,

hose, fi ttings, etc. must be of equivalent size, type

and strength as original equipment and be designed

specifi cally for such applications and systems.

▲ Components with stripped threads or damaged parts

should be replaced rather than repaired. Do not

attempt repairs requiring machining or welding unless

specifi cally stated and approved by the vehicle and

component manufacturer.

▲ Prior to returning the vehicle to service, make certain all

components and systems are restored to their proper

operating condition.

▲ For vehicles with Automatic Traction Control (ATC),

the ATC function must be disabled (ATC indicator

lamp should be ON) prior to performing any vehicle

maintenance where one or more wheels on a drive axle

are lifted off the ground and moving.

▲ The power MUST be temporarily disconnected

from the radar sensor whenever any tests USING A

DYNAMOMETER are conducted on a Bendix

®

Wingman

®

Advanced

-equipped vehicle.

▲ You should consult the vehicle manufacturer's

operating and service manuals, and any related

literature, in conjunction with the Guidelines above.

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