Bendix Commercial Vehicle Systems ADB22X-V Air Disc Brakes - Manual (Page 33)

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5.6.26 Place the new bush-
ing (6) in position so
that
when drawn
into position, the
tab will align with
the slot in the cast-
ing. With the tab
aligned, place tool
(T14) over the bush-
ing and tap lightly. To
position the bushing,
see Figure 78.
FIGURE 78 - POSITION THE
NEW BUSHING
T14 / KT14
T20 / KT20 Washer
T08 / KT08
Grease the bolt prior to each use
T05 / KT05 T06 / KT06
FIGURE 79 - SHORT GUIDE PIN BUSHING INSTALLATION TOOL
5.6.27 Use the tool combination shown in Figure 79 to
draw the bushing (6) into the caliper. See also
Figure 80, to see the orientation (with tool T14 at
the top). Hand tighten the nut (T14) into position.
Then tighten the bolt (T20) using a box end wrench
or socket to draw the bushing (6) into the caliper
until the bushing (6) contacts the machined step in
the bore. Remove the tool.
Washer T20
6
Bushing Stop
T14
T06
T05
T08
FIGURE 80 - GUIDE PIN BUSHING INSTALLATION
5.6.28 Using a punch, bend the tab into the groove by
aligning the punch with the upper part of the tab
and tapping the punch with a hammer.
5.6.29 Coat the inside of the bushing (6) with a light coat
of the white grease included in the kit.
5.6.30 Install the two identical inner boots (9) by fi rst
cleaning the area where the inner boots will be
installed and inspect for corrosion. If the sealing
surface of the caliper is damaged, replace the
caliper.
T07 / KT07
Washer
T10 / KT10
Grease the bolt prior to each use
T08 / KT08
FIGURE 81 - SHORT GUIDE PIN BOOT INSTALLATION TOOL
5.6.31 See Figure 82. Place
a boot into the in-
stallation tool (T7),
making sure that
the inner bellows
are arranged close
to the side walls of
the tool and will not
be damaged dur-
ing installation. Also
check that the outer
edge of the boot
rests on the front
edge of the tool.
FIGURE 82 - POSITION
THE NEW BOOT IN THE
INSTALLATION TOOL (T7)
5.6.32 Using 70 in. lbs. (8 N·m) of torque maximum, tighten
bolt (T10) to install the inner boot.
5.6.33 Repeat the installation procedure for the second
inner boot.
5.6.34 Check that the boots are held securely in place and
that no damage occurred during installation.
5.6.35 See Figure 83. To
i n s t a l l t h e g u i d e
pins, first lubricate
both guide pins with
the white grease
supplied. Insert the
guide pins into their
r e s p e c t i v e b o r e s
with the grooved end
towards the bellows.
FIGURE 83 - PLACE THE
RETAINING RING ONTO THE
GROOVE IN THE GUIDE PIN
Fit the lip in the end of the inner boots (8) into the
groove of the guide pins. Push on each ring (7)
ensuring that the boot (9) is engaged onto the end
of the guide pins (5 or 6).
5.6.36 With the caliper resting on a bench, slide the carrier
into place with a slight rocking motion, taking care
that as you do so, the inner boots and guide pins
are seated in their proper place on the carrier.
5.6.37 Identify the two caliper bolts (39) and (40). With the
shorter bolt placed in the fl oating pin bushing (4), and
the longer bolt placed in the fi xed pin bushing (5),