BIC Volvo S40 T5 Front Mount Intercooler System - Manual (Page 10)

Volvo S40 T5 Intercooler System / Installation Manual 8
Bell Intercoolers, inc. © 2009 All rights reserved. S40-IMv1
• Reinstall plastic rivets and fasteners across upper radiator bulkhead.
• Reinstall headlight washer covers (if so equipped).
• When installed, there should be a 1/8” - 1/4” gap between the intercooler surface and the back of the lower grill opening (see
Fig. 6.3).
6.4 Reinstall Splash Guard
Reinstall splash guard in reverse sequence of removal process (see Step 2.2, pg 2).
• Reinstall and tighten seven (7) T30 Torx fasteners securing splash guard.
Test Drive and System Checks
Testing should be done with the radio and AC/heat fan off and with all windows rolled up to allow you to properly hear the engine.
Allow engine to reach operating temperature and make certain the engine is running smoothly and normally, both at idle and
under load, prior to applying boost.
It
position. This is also the time to check for any potential clearance issues.
Installation is now complete.
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