Boomba Racing ST/2.0 Focus Fusion Pulley Alignment Tool Kit - Manual (Page 3)

1 Remove plastic vacuum hose from rubber
adaptor on the top of valve cover (leave
rubber adaptor in place).
29
Select the M6x25 socked head cap screw
from the installation tool kit (sold
separately).
30
Carefully rotate the crank shaft pulley
clockwise until the crank shaft hits the
crank shaft lock tool. Thread the M6
socket head cap screw through the hole in
the pulley into the timing cover.
Finger
tighten only.
31
Check if the cylinder 1 cam lobes are in
the same position as on the picture. Using
the open end wrench hold the cam shaft
in place.
32
While holding the cam shaft in place,
remove the vacuum pump drive bolt.
33
Select the cam shaft lock tool from the
installation tool kit (sold separately).
34
Insert the tool into the slot in the cam
shaft and secure it to the engine head
with one of the vacuum drive cover’s
bolts.
35
Using an impact wrench remove the crank
shaft pulley bolt.
Discard the bolt after
removing. Remove the M6 socket head
cap screw securing the crank shaft pulley
in place. Remove the pulley.
36
Remove and clean the diamond washer.
The diamond washer is located behind
the pulley and may be stuck to the pulley.
This is an essential component assuring
that the crank pulley and timing stay in
proper orientation to the crank shaft.
37
Remove the crank shaft position sprocket
from the crank shaft pulley.
38
Prepare the Boomba Racing Pulley Set
for installation.
39
Install the crank shaft position sprocket to
the pulley with the provided M6 button
head screws (use blue Loctite). The
sprocket section with two missing teeth
must be placed opposite of the pulley
locating hole.
40
Apply a slight amount of clean engine oil
to the outside of the pulley hub.
41
Install the diamond washer on the crank
shaft.
42
Install the pulley, set it in place with the
M6 socket head cap screw threaded to
the timing cover through the pulley arm
hole. Pre-torque the pulley bolt to 74 ft lbs
final torque additional 90 degrees.
DO NOT USE AN IMPACT WRENCH.
43
Select the crank sensor position tool from
the installation tool kit (sold separately).
44
Align the crank shaft position sensor to
the tooth of the crank shaft position
sprocket. Secure sensor to the timing
cover.
Remove M6 socket head cap
screw.