Banner SC22-3E Safety Controller with Ethernet User Manual

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Contents

1 About This Document

..........................................................................................................6

1.1 Important . . . Read This Before Proceeding!

...........................................................................................6

1.1.1 Use of Warnings

..........................................................................................................................6

1.2 EC Declaration of Conformity (DOC)

.......................................................................................................6

1.3 Standards and Regulations

......................................................................................................................7

1.3.1 U.S. Application Standards

..........................................................................................................7

1.3.2 OSHA Regulations

........................................................................................................................7

1.3.3 International/European Standards

................................................................................................7

1.3.4 Sources of Standards and Regulations

........................................................................................8

1.4 Contact Us

...............................................................................................................................................8

2 Overview

................................................................................................................................9

2.1 Ethernet-Compatible Model

......................................................................................................................9

2.2 Applications

............................................................................................................................................10

2.3 Design and Testing

................................................................................................................................10

2.4 Components

...........................................................................................................................................10

2.4.1 PC System Requirements

..........................................................................................................10

2.4.2 USB Connections

.......................................................................................................................11

2.4.3 Ethernet Connections

.................................................................................................................11

2.4.4 SC-XMP Programming Tool

.......................................................................................................11

2.4.5 SC-XM1 External Memory (XM) Card

........................................................................................11

2.5 Configuring the Safety Controller

...........................................................................................................12

2.5.1 Onboard Interface (OBI)

.............................................................................................................12

2.5.2 Personal Computer Interface (PCI)

............................................................................................14

2.6 Input and Output Connections

................................................................................................................15

2.6.1 Safety and Non-Safety Input Devices

.........................................................................................15

2.6.2 Safety Outputs

...........................................................................................................................16

2.6.3 Status Outputs

............................................................................................................................17

2.6.4 Virtual Status Outputs

.................................................................................................................17

2.6.5 I/O Mapping: the I/O Control Relationship

..................................................................................18

2.7 System Settings

......................................................................................................................................18

2.8 Internal Logic

.........................................................................................................................................19

2.8.1 Additional Logic Functions

..........................................................................................................20

2.9 Password Overview

...............................................................................................................................20

2.10 Confirming a Configuration

..................................................................................................................20

3 Components and Specifications

.......................................................................................21

3.1 Safety Controller Starter Kit Models

.......................................................................................................21

3.2 Replacement Parts/Accessories

.............................................................................................................21

3.3 Ethernet Cordsets

...................................................................................................................................22

3.4 Interface Modules

...................................................................................................................................22

3.4.1 Mechanically Linked Contactors

.................................................................................................22

3.5 Specifications

.........................................................................................................................................23

3.5.1 Dimensions

................................................................................................................................25

4 System Installation

.............................................................................................................26

4.1 Appropriate Application

..........................................................................................................................26

4.2 Installing the Safety Controller

...............................................................................................................27

4.3 Safety Input Devices

...............................................................................................................................27

4.3.1 Signals: Run and Stop States

.....................................................................................................28

4.3.2 Safety Input Device Properties

...................................................................................................28

4.4 Non-Safety Input Devices

.......................................................................................................................31

4.5 Input Device Resets

...............................................................................................................................33

Contents

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P/N 133487 rev. C

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