Step 1— prepare the vehicle, Step 2— use of the heat shield, Step 3 — pre-assemble the kit – Rite-Ride 2080 User Manual

Page 3

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FIGURE “D”

FIGURE “C”

STEP 1— PREPARE THE VEHICLE

With the vehicle on a solid level surface, chock all four wheels and apply

the parking brake. It will not be necessary to raise the rear of the vehicle

for this installation, however, raising the vehicle may provide easier instal-

lation.

Your vehicle is equipped with rubber jounce bumpers. The bumpers

are attached to a bracket on the frame directly above the axle. Remove

these bumpers by pulling them out, while leaving the bracket intact see

Figure “B”. This bumper will not be reused with this kit.

On most vehicles, a metal plate is attached to the bottom of the frame

rail beneath the jounce bumper bracket. If your vehicle has this plate,

remove it and discard the plate and mounting bolts see Figure “B”. The

holes left in the frame from the mounting bolts will be used to attach the

upper bracket to the frame rail.

STEP 2— USE OF THE HEAT SHIELD

Note: The use of two heat shields is required on the exhaust side of

the vehicle. The heat shields will mount between the upper bracket

and the air helper spring see Figure “C”. Position the shields between

the nearest point of the exhaust pipe to the air spring. Ensure that the heat

shields will not interfere with the normal operation of the air spring or the

vehicle's suspension. Do not position the face of the shields directly over

the axle, as they may contact the axle on full suspension compression.

STEP 3 — PRE-ASSEMBLE THE KIT

Pre-assembly will begin with the left (driver's) side of the vehicle. All pic-

tures depict the installation on the left side of the vehicle unless noted

otherwise. Select one of the air springs and install the push-to-connect

air fitting in the air spring and tighten the air fitting securely to engage the

orange thread sealant. Point the air fitting so that it points toward the rear

of the vehicle and away from the exhaust pipe.

Select an upper bracket from your kit and install two 3/8" -24 x 1-1/2"

ribbed neck bolts in the bracket. Insert the ribbed neck bolts into the holes

in the upper bracket and seat them in place with a hammer see Figure

“A”. Insert the threaded studs on the air spring through the holes in the

upper bracket. The elbow fitting must be located between the tabs on the

upper bracket see Figure “A”. Secure the upper bracket to the air spring

with the provided 3/8" -16 flanged lock nuts.

A) Centered differential

On vehicles with the differential centered on the axle, the lower brackets

that are identical to each other will be used. The right-side lower bracket

will be installed on the axle closer to the outside of the vehicle to clear

the axle vent tube see Figure “D”. When attaching the right-side lower

bracket to the air spring, the holes offset to the inside of the bracket must

be used to keep the air spring in proper vertical alignment. When attach-

ing the left-side lower bracket to the air spring, use the holes centered in

the lower bracket see Figure “E”.

B) Offset differential

On vehicles with the differential offset on the axle, the dissimilar lower

brackets must be used. The air spring assembly will be installed on the

axle housing so that it straddles the shock bracket. The left-side assembly

will use the taller lower bracket and two axle straps of unequal size to

secure the lower bracket to the axle. The small axle strap will secure the

lower bracket to the axle housing while the large axle strap will secure

the lower bracket to the differential housing. The left-side assembly will

be installed so that the lower bracket straddles the shock bracket while

butting against the differential housing. The right-side assembly will be

installed with two axle straps of equal size and straddle the shock bracket

s

ee Figure “F”.

Select the proper lower bracket for your kit and install four 3/8" -24 x

2-1/2" ribbed neck bolts in the bracket. Insert the ribbed neck bolts into

the holes in the bracket and seat them in place with a hammer. Attach the

lower bracket to the air spring with two 3/8" -16 x 3/4" flanged hex bolts

see Figure “A”.

FIGURE “E”

FIGURE “B”

HEAT SHIELD

USE MARKED HOLES TO

ATTACH RIGHT-SIDE

LOWER BRACKET

OUTSIDE OF

VEHICLE

USE MARKED HOLES TO

ATTACH LEFT-SIDE

LOWER BRACKET

DRIVER'S

SIDE

PASSENGER'S

SIDE

CENTERED

DIFFERENTIAL

AXLE

VENT

TUBE

FRONT

VEHICLE

FRAME

JOUNCE

BUMPER

BRACKET

REMOVE

JOUNCE

BUMPER

REMOVE

METAL

PLATE

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