Rite-Ride 2040 - Manual

2040
21-8232 11-07 NAD-31393-2
I
NSTALLATION
I
NSTRUCTIONS
Congratulations - your new Air Helper Springs are quality
products capable of improving the handling and comfort of your
vehicle. As with all products, proper installation is the key to
obtaining all of the benefits your kit is capable of delivering.
Please take a few minutes to read through the instructions to
identify the components and learn where and how they are used.
It is a good idea to start by comparing the parts in your kit with
the parts list below.
The heart of the air helper spring kit is, of course, the air
springs. Remember that the air helper springs must flex and
expand during operation, so be sure that there is enough
clearance to do so without rubbing against any other part of the
vehicle.
Be sure to take all applicable safety precautions during the
installation of the kit. The instructions listed in this brochure
and the illustrations all show the left, or driver’s side of the
vehicle. To install the right side assembly simply follow the same
procedures.
Your kit includes separate inflation valves and air lines for
each air helper spring. This will allow you to level your vehicle
from side to side as well as from front to back. If you would rather
have a single valve inflation system, your dealer can supply the
required "T" fitting.
I
MPORTANT
!
For your safety and to prevent possible damage to your
vehicle, do not exceed the maximum load recommended by
the vehicle manufacturer (GVWR). Although your Air Helper
Springs are rated at a maximum inflation pressure of 100
psi, this pressure may allow you to carry too great a load on
some vehicles. It is best to have your vehicle weighed once
it is completely loaded and compare that weight to the
maximum allowed. Check your vehicle owner’s manual or
data plate on driver's side door for maximum loads listed
for your vehicle.
When inflating your Air Helper Springs, add air pressure
in small quantities, checking pressure frequently during
inflation. The air spring requires much less air volume
than a tire and, therefore, inflates much quicker.
W
ARNING
:
Do not inflate this assembly when it is
unrestricted. The assembly must be restricted by
the suspension or other adequate structure. Once
installed, do not inflate beyond 100 psi. Improper
use or over inflation may cause property damage
or severe personal injury.
AIR SPRING 6873 2
UPPER BRACKET 5320 2
LOWER BRACKET 5092 2
1/2" BRACKET STRAP 5086 4
3/8" -16 x 7" CARRIAGE BOLT 8
3/8" -16 x 3/4" FLANGED HEX BOLT 2
3/8" -16 x 1-1/2" FLANGED HEX BOLT 8
3/8" -16 FLANGED HEX NUT 20
3/8" FLAT WASHER 0532 8
5/16" FLAT WASHER 4
18 ft. AIR LINE TUBING 0938 1
PUSH-TO-CONNECT
INFLATION VALVE 3032 2
PUSH-TO-CONNECT
ELBOW FITTING 3031 2
THERMAL SLEEVE 0899 2
NYLON TIE 6
CAUTION TAG 2
P
ARTS LIST
Installation of this kit requires a
minimum of 7-1/2"
of clearance between the tire side wall
and the frame.