Trail Master Suspension TM405_TM405N 2004–2008 FORD F-150 2WD/4WD (2004 HERITAGE EXCLUDED) 2009– 2012 FORD F-150 2WD ONLY 3.0 FRONT SPACER KIT - Manual (Page 4)

TM405 &
TM405N
Revised
8.9.13
4
Install Front
Suspension
1. Be sure you are working on a level surface.
Block the rear tires and raise the front of the
vehicle. Support the frame with jack stands
under the front crossmember.
2. Remove the front wheels.
3. Work on one side of the vehicle at a time.
4. Remove the tie rod end nut and separate from
the knuckle using the appropriate tool.
5. Unbolt the sway bar from the sway bar end
links. Save hardware for reinstallation.
Complete steps 6 Through 13 On 4WD models
ONLY!:
6. Remove the dust cap from the hub.
7. Unbolt the OE brake line, ABS line and
brackets from the side of the knuckle. Save
the hardware for reinstallation.
8. Remove the vacuum line from the back of the
hub.
9. Remove the front caliper and bracket assem-
bly from the front knuckle by removing the
(2) retaining bolts.
NOTE: Make sure you do not let the
calipers hang on the brake lines or damage
will occur.
10. Remove the front rotors from the front hub.
11. Remove the backing plate bolt from the
knuckle to access the ABS sensor.
Tie Rod end
Brake
Caliper
Brake Line
Bracket
OE Backing
Plate Bolt
Sway Bar
End Link