Instructions for replacement, Caution – Trebor REV6 User Manual

Page 30

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REV6 OPERATION / MAINTENANCE MANUAL

CONTENTS

6.2.2 Instructions for Replacement

1. Power down the pump system and remove the

AC power. If necessary, allow the motor housing
to cool down to a workable temperature.

2. Unscrew and remove the union nut. Trebor

provides a tool (T0180 - Tool; Union Nut;
Socket; Rev6) to loosen the union nut or a strap
wrench may be used.

3. Loosen the fluid port adapter enough to insert

the Impeller Removal Tool. Use the tool to pull
the inlet housing and main seal o-ring from the
pump casing.

4. Gently slide the nose of the Impeller Removal

Tool into the center hole of the impeller.
Squeeze the handle of the tool and pull the
impeller from the pump casing.

5. Inspect the wet area of the pump head carefully.

In case of material damage, replace the pump
casing and inlet housing.

6. Place the new impeller into the pump casing

using the Impeller Removal Tool

7. If necessary, remove the existing O-Ring and

gently press the new O-Ring into the shoulder of
the inlet housing.

CAUTION

Use the correct O-Ring type for your process. If
necessary, consult your Trebor representative.

Do NOT twist or roll the O-Ring as this may cause leaking
to occur.

8. Align the tabs on the inlet housing with the slots

in the pump casing. Press the inlet housing into
the pump casing. Ensure the housing is fully
seated in the casing. The top edge of the inlet
housing should be ~2.5mm (0.1in) above the
casing when fully seated.

9. Carefully tighten the union nut. Tighten by hand

until the union nut is flush with the surface of the
inlet housing. Add an additional 1/8 turn or 8-9
Nm (70-80 in-lbs.) of torque.

10. Start up the system and check if the impeller is

rotating properly and the pump head does not
leak.

11. If the pump head leaks, inspect that the housing

and o-ring are properly pressed into the bottom
of the pump casing. If the o-ring has been
damages, it may be necessary to replace it.

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