08 external cable connection – Tweco GC-3000 Gas Control User Manual

Page 20

Advertising
background image

INSTALLATION PROCEDURES

16

Manual 0-2477

A-01163

Ground

Stud

Star Washer

Nut

Output Wiring

Harness Ground

Figure 3-13 Ground Wire Connection

D. Hose Assemblies

1. Locate the Secondary Gas Hose Assembly in the Gas

Control components.

2. Connect one end of the Hose Assembly to the elbow

fitting on the Nitrogen/Other Secondary Gas Assem-
bly.

Secondary Gas

Solenoid

A-01165

Secondary Gas

T-Fitting

Secondary Gas

Hose

Nitrogen/Other Secondary

Gas Assembly

Elbow Fitting

Figure 3-14 Secondary Hose Assembly Installation

3. Locate the Secondary Gas Solenoid on the inside of

the Power Supply Rear Panel.

4. Remove the cover installed over the end of the T-fit-

ting.

5. Connect the othe end of the Hose Assembly to the T-

fitting.

6. Reinstall the Power Supply Left Side Panel.

This completes the installation of the components inside
the Merlin 3000 Power Supply.

E. Plasma Gas Hose Connection (External)

1. Locate the Plasma Gas Hose Assembly in the Gas Con-

trol components.

2. Apply thread sealant to the NPT fitting on the end of

the Hose Assembly.

3. Connect the NPT fitting to the PLASMA GAS fitting

on the Power Supply Rear Panel.

OUTPUT

OUTPUT

TO

TO

CONTROL

CONTROL
MODULE

MODULE

AIR

PLASMA

PLASMA
INPUT

INPUT

N2

PLASMA

PLASMA
INPUT

INPUT

O2

PLASMA

PLASMA
INPUT

INPUT

PLASMA GAS

PLASMA GAS

Ar/H

2

PLASMA

PLASMA
INPUT

INPUT

PLASMA GAS

Input Fitting

Plasma Gas Manifold

OUTPUT Fitting

A-01158

Plasma Gas

Hose Assembly

Figure 3-15 Plasma Hose Assembly Installation

4. Connect the Inert-B fitting of the Hose Assembly to

the Plasma Gas Manifold OUTPUT connection at the
rear of the Power Supply.

3.08 External Cable Connection

The Gas Control has only one output connector on the
rear panel. The Gas Control Interface Cable is connected
to this output. The other end of the cable is connected to
the Power Supply.

Advertising