TABLE OF CONTENTS
SECTION 4:OPERATION ................................................................................... 4-1
4.01
General Safety Precautions ............................................................................. 4-1
4.02 Overview ......................................................................................................... 4-14.03
Front Panel ..................................................................................................... 4-2
4.04
SMAW Electrode Polarity ................................................................................ 4-4
4.05
Effects of Stick Welding Various Materials ...................................................... 4-4
4.06
GTAW Electrode Polarity ................................................................................. 4-5
4.07
Guide for Selecting Filler Wire ........................................................................ 4-5
4.08
Tungsten Electrode Current Ranges ............................................................... 4-5
4.09
Shielding Gas Selection .................................................................................. 4-5
4.10
Tungsten Electrode Types ............................................................................... 4-5
4.11
TIG Welding Parameters for Steel ................................................................... 4-6
4.12
Arc Welding Practice ....................................................................................... 4-6
4.13
Welding Position ............................................................................................. 4-7
4.14
Joint Preparations ........................................................................................... 4-8
4.15
Arc Welding Technique ................................................................................... 4-8
4.16
The Welder ...................................................................................................... 4-9
4.17
Striking the Arc ............................................................................................... 4-9
4.18
Arc Length ...................................................................................................... 4-9
4.19
Rate of Travel .................................................................................................. 4-9
4.20
Making Welded Joints ..................................................................................... 4-9
4.21 Distortion ...................................................................................................... 4-114.22
The Cause of Distortion ................................................................................ 4-11
4.23
Overcoming Distortion Effects ...................................................................... 4-11
SECTION 5:SERVICE ....................................................................................... 5-1
5.01
Routine Maintenance and Inspection .............................................................. 5-1
5.02
STICK Welding Problems ................................................................................ 5-2
5.03
TIG Welding Problems ................................................................................... 5-3
5.04
Power Source Problems ................................................................................. 5-4
APPENDIX 1: REPLACEMENT PARTS .................................................................... A-1
APPENDIX 2: OPTIONS AND ACCESSORIES ............................................................ A-2
LIMITED WARRANTY & WARRANTY SCHEDULE