Appendix 4: system schematic – Tweco FP-82 User Manual

Page 38

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APPENDIX

A-4

Manual 0-2870

APPENDIX 4: SYSTEM SCHEMATIC

1

1

2

2

3

3

4

4

5

5

A

B

C

D

E

F

3

GATE DRIVE A

(22)

SOL1

J32

19

32

(38)

33

28

2

AC

PILOT ON

27

20

3

K1

34

TIP SENSE

P1

4

22

MAIN CONTACTOR

4

18

35

30

23

14

(37)

AC

21

17

7

(23)

230V

K5

29

3

3

P32

3

19

INRUSH DONE

+12VDC

26

29

4

CURRENT
CONTROL

24

460V

MC1ON

(40)

6

4

1

35

OVERTEMP

+12V

POT LOW

8

11

OVTEMP

K2

LOGIC BOARD

34

24

3

J14

26

GATE
DRIVE

FILTERING

30

22

1

(5)

10

10

CURRENT SENSE

8

7

1

4

(36)

(19)

1

30

OVERTEMP

600V, 6/10A, KTK

24

GATE DRIVE A RTN

7

25

30

6

31

18

1

4

18

CURRENT SENSE RTN

(39)

J18

(3)

J29

11

1

(35)

2

6

13

CURRENT SENSE

17

+12VDC

(42)

1

11

17

6

CSR

230V

14

35

21

3

2

4

1

34

DC OK

(41)

P18

(20)

(26)

20

8

5

P29

1

6

CD ENABLE

IGBT PCB ASSEMBLY 19X1756

7

GAS ON

15
16

POT WIPER

3

GAS

POT HIGH

1

29

36

1

2

1

TO BIAS SUPPLY

28

(7)

GATE
DRIVE

36

32

+12VDC

6

6

3

33

AC OK

4

13

DC

22

32

GAS

1

CD ENABLE

J13

5

W1

24

33

DC

5

1

7

MAIN BOARD ASSEMBLY 19X1777

GATE
DRIVE

P24

17

PILOT ON

11

2

4

4

TORCH SW

28

15

ON/OFF SW

CHASSIS
GND

J43

19

J27

5

8

5

P11

FAN1

14

8

16

15

5

(25)

1

1

PRESS GOOD

23

22

9

(24)

RUN/SET SW

20

GATE DRIVE B

35

LED PCB
19X1604

27

J11

2

2

32

5

12

M2

7

4

8

W1

A

33

GATE DRIVE B RTN

GAS SOLENOID

1

13

(12)

34

3

28VAC B

31

2

28VAC B

S

3

27

D21

9

6

8

8

8

7

K4

21

2

12

20

(8)

25

D32

27

12

5

J12

26

16

P15

(6)

36

TEMP

FAN2

15

PRESS GOOD

W1

(9)

5

31

IGBT PCB ASSEMBLY 19X1756

(1)

21

PILOT RELAY

GATE

DRIVE

J24

7

2

25

29

14

6

B

4

23

POT WIPER

7

P27

5

(13)

5

3

28

(21)

D37

36

10

4

31

6

1

W1

16

19

10

R

J15

9

2

(4)

26

-OUT

6

2

PRESSURE SW

RUN/SET

(2)

2

2

2

25

M1

9

18

POT HIGH

12

J23

23

13

28VAC A

K1

400V

POT LOW

2

CURRENT SENSE RTN

CURRENT ADJUST
20 - 60

D20

INV ON

DRAG ON

CD ON

SW ON

(6)

(7)

1

7

3
4
5

2

8

6

1

7

3
4
5

2

8

6

K1

INPUT DIODE

ASSEMBLY 19X1755

PCR

INRUSH

0.9A

EXTENDER BOARD

ASSEMBLY 19X1775

TEST CONNECTOR

28VAC A

K5

K4

CONTACTOR ON RELAY

SOLENOID ON RELAY

SW1

SW2

TS1

F2

PS1

(11)

(10)

IGBT HEATSINK

TEMP

TS2

INDUCTOR TEMP

ASSEMBLY 19X1784

K2

FAN

NTC

DC COM
DC COM

DC COM

DC COM

TORCH SW RTN

208/230V
SINGLE PHASE
INPUT

COPPER
STRAP

(78)

W1

L1

L2

L3

L4

R30

FOR 230V
ONLY

ZERO

(33)

CW

+12VDC

+18V

+18VDC

+18VDC

+18V

E30

E13


E22

E3

E12B

E16

E17B

E6

E17A

E33

E19A

E21A


E5

24

12

23

13

14

25

27

2

4

5

6

7

1

28

E1

E23

E8

F1

FUSE

24

12

23

13

14

25

27

2

4

5

6

7

1

28

E4

E12A

RESETABLE

E15

E20

T1

6

1

3

5

7

9

10

12

E14

E2

E19B

t

E7

E18

LT1

1

2

E21B

A-03221

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